Ehc rip install

Energy One

Nwhicks21

Member
I believe the ground wire you mentioned goes to the mounting bolt of starter. That is probably the part you have forgotten. The thread above has sketches, explanations etc. Read the entire thread, I think you will be clear at that point.
Yes it is exactly what I needed
 

Savage 1

Active Member
My pleasure sir......forgive me if i didn't provide enough detail. Hopefully, this site will help.

Yes, the rectangular box is the circuit breaker. That provides circuit protection.
 

Nwhicks21

Member
My pleasure sir......forgive me if i didn't provide enough detail. Hopefully, this site will help.

Yes, the rectangular box is the circuit breaker. That provides circuit protection.
Ok, so if anything gets wired wrong then that’s first thing to troubleshoot?
 

Savage 1

Active Member
Protects the main circuit, you will still have fuses down stream to protect individual circuits along with relays Boss.
 

Savage 1

Active Member
It's critical you understand circuit protection and follow manufacturer directions precisely Boss. It will cost a bundle more if you don't. Post pictures on site for other to view, seek help from local guys to have a second look before 1st start.

Read through the threads, many of the guys replaced EHC, harness, lots of great info!
You're not alone, we all did it when we bought our first Dog!
 

Nwhicks21

Member
I’m terrible with electrical and schematics, but doing my best…. So if there was direct short to ground on the starter if it got wired wrong, the 40 amp breaker would protect the circuit and the module?
 

Nwhicks21

Member
I assumed the power would travel and take the path of least resistance which would be the Speedo wires and harness when I burnt them up in the beginning
 

Savage 1

Active Member
That's basically a wives tale....:) current will take any and all available paths to get back to where it was originated. It's sneaky and will trick you if your not on top of your game. Pay strict attention, learn from others on this site and verify each and every step. Ya gotta be organized, methodical and meticulous on this install Bud. Don't take anything for granted. Read some basic electrical fundamentals, such as Ohms Law.....it will really help Bro
 

Mikeinjersey

Well-Known Member
I’m terrible with electrical and schematics, but doing my best…. So if there was direct short to ground on the starter if it got wired wrong, the 40 amp breaker would protect the circuit and the module?
No !!! The CB only protects the battery from a short or an overcurrent from the VR. When you hit the start button, that operates the solenoid on the Starter and actually completes the circuit +side of the battery to the - side (ground). Effectively you are shorting the starter to ground but correctly. It's hard to tell now what you did but you probably shorted the battery itself which took out your EHC.
You should put a 20 amp CB or Fuse between the + post on the battery and the EHC. That is not on the original schematics but if the battery gets an internal short your EHC will be protected.
 

Rottweiler

Well-Known Member
Supporting Member
I’m terrible with electrical and schematics, but doing my best…. So if there was direct short to ground on the starter if it got wired wrong, the 40 amp breaker would protect the circuit and the module?
No
It is there to protect the battery if the VR takes a shit.
 

Savage 1

Active Member
If you look at the diagram, the fuses Mike mentioned are there among others. As previously mentioned, the individual circuits will need protection.
 

Nwhicks21

Member
Oh man…. I hate electrical and this damn bike has me a nervous wreck. I remember in my electrical class in college going over ohms law and a few others, but my memory is so bad I can barely remember what happened yesterday, I’ll research it again tho. This electrical system just has me more intimidated than what it should, simply bc I cannot afford anymore stupid mistakes. And I want so bad to be back on the road to enjoy it while it’s nice out, but I’m terrified that even after all this, ASSUMING there’s no more damage done, that the bike still won’t start and I’ll be right back at square 1, with presumably a bad mainshaft bearing if the starter is still binding up after replacing the clutch carrier and bearing. Fml. Just out of curiosity, how much should I expect to pay if I were to try and pass this job off to someone who is a more experienced (Harley mechanic)?…assuming at this point there’s no issues in the transmission. ….i have the tank off, old harness removed, starter installed, module mounted in battery box and wiring 60% complete
 

Nwhicks21

Member
I wish I could find someone here local to me that I could just trade my quad to have them fix it, or one my AR’s or something…just to have something to barter with since cash is depleted and give myself a little piece of mind.
 

Nwhicks21

Member
If my new control module is toast, I am totally fucked. That’s all there is to it. Idk if there’s anywhere I could possibly send in my old one maybe to have it looked at or repaired, but hell even my whole backbone harness could end up needing replaced, bc the Speedo was smoking so, like savage said… it’ll take any path available so if the wires got that hot up there it’s a good possibility that there’s more damage.
 
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