Cranks, no start.

mleach72

Well-Known Member
I took my old ignition to twin tec in DeBary. He said that excessive voltage cause something to cook internally and the little bubble on the back (resin or something?) was the tell tale sign. He told me to check my regulator.

I looked at install instructions and it doesn't have anything to do with the regulator or charging system. Would someone explain to me what would cause the unit to cook like it did.
Also, what I may need to check to avoid this again.
Even though your ignition isn't directly connected to the voltage regulator, it is still getting power from from it indirectly. A bad VR can cause spikes in the system. Is there a fuse between the VR and battery? If there isnt, then a bad VR can damage things. I'm not saying that is definitely what happened, just trying to find possibilities.
 

Coolbreezin

Active Member
Even though your ignition isn't directly connected to the voltage regulator, it is still getting power from from it indirectly. A bad VR can cause spikes in the system. Is there a fuse between the VR and battery? If there isnt, then a bad VR can damage things. I'm not saying that is definitely what happened, just trying to find possibilities.
Excellent information. Thank you.
I don't believe I have a fuse in VR wire. But I'll check and see. Guess I'll check my regulator now.
 

mleach72

Well-Known Member
Excellent information. Thank you.
I don't believe I have a fuse in VR wire. But I'll check and see. Guess I'll check my regulator now.
I remember the dealer putting one in my bike as a factory recall. They mounted a post in the battery box. They attached the VR line to the post, and then installed a new line with a 40 amp fuse between the battery and post. That seems like something that should have been standard equipment, but better late than never, i guess.
 

Mikeinjersey

Well-Known Member
I took my old ignition to twin tec in DeBary. He said that excessive voltage cause something to cook internally and the little bubble on the back (resin or something?) was the tell tale sign. He told me to check my regulator.

I looked at install instructions and it doesn't have anything to do with the regulator or charging system. Would someone explain to me what would cause the unit to cook like it did.
Also, what I may need to check to avoid this again.
It is not unusual for a Cam sensor or a Crank sensor to crap out and often it is intermittent as well. lot's of heat in the crank case area and contributes to the decay of wiring. VR's also like to crap out either by shorting out or having an overcurrent. Should charge at approximately 14 vdc and not over 14.5 vdc. A fuse or CB is absolutely needed between the VR and Battery. Make sure the VR has a clean ground. You should also have a fuse or CB between the battery and your controller. A shorted battery can do a lot of damage.
 

Th3InfamousI

Administrator
Staff member
There's a lot of heat in that nose cone, electrical parts simply wear out overtime. Air-Cooled Engines obviously contribute to that

I don't like just throwing parts at things but if your Ignition Module went out, I would just go ahead and spend $60-100 and replace the Voltage Regulator while you're in there. +$100 since you're already working on it now and to know you'll be good for another 8+ years is worth the peace of mind to me.
 

Coolbreezin

Active Member
I r&r the ignition, she's alive!
Twin tec in DeBary was very helpful in explaining why it failed and the install. I took pictures during the dismantle so installation and adjusting the knobs were simple.
Here's the best install video I found.

Thank you all again for the help and knowledge. This site and it's people have saved me countless times.
 
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