Cranks, no start.

mleach72

Well-Known Member
I took my old ignition to twin tec in DeBary. He said that excessive voltage cause something to cook internally and the little bubble on the back (resin or something?) was the tell tale sign. He told me to check my regulator.

I looked at install instructions and it doesn't have anything to do with the regulator or charging system. Would someone explain to me what would cause the unit to cook like it did.
Also, what I may need to check to avoid this again.
Even though your ignition isn't directly connected to the voltage regulator, it is still getting power from from it indirectly. A bad VR can cause spikes in the system. Is there a fuse between the VR and battery? If there isnt, then a bad VR can damage things. I'm not saying that is definitely what happened, just trying to find possibilities.
 

Coolbreezin

Active Member
Even though your ignition isn't directly connected to the voltage regulator, it is still getting power from from it indirectly. A bad VR can cause spikes in the system. Is there a fuse between the VR and battery? If there isnt, then a bad VR can damage things. I'm not saying that is definitely what happened, just trying to find possibilities.
Excellent information. Thank you.
I don't believe I have a fuse in VR wire. But I'll check and see. Guess I'll check my regulator now.
 

mleach72

Well-Known Member
Excellent information. Thank you.
I don't believe I have a fuse in VR wire. But I'll check and see. Guess I'll check my regulator now.
I remember the dealer putting one in my bike as a factory recall. They mounted a post in the battery box. They attached the VR line to the post, and then installed a new line with a 40 amp fuse between the battery and post. That seems like something that should have been standard equipment, but better late than never, i guess.
 

Mikeinjersey

Well-Known Member
I took my old ignition to twin tec in DeBary. He said that excessive voltage cause something to cook internally and the little bubble on the back (resin or something?) was the tell tale sign. He told me to check my regulator.

I looked at install instructions and it doesn't have anything to do with the regulator or charging system. Would someone explain to me what would cause the unit to cook like it did.
Also, what I may need to check to avoid this again.
It is not unusual for a Cam sensor or a Crank sensor to crap out and often it is intermittent as well. lot's of heat in the crank case area and contributes to the decay of wiring. VR's also like to crap out either by shorting out or having an overcurrent. Should charge at approximately 14 vdc and not over 14.5 vdc. A fuse or CB is absolutely needed between the VR and Battery. Make sure the VR has a clean ground. You should also have a fuse or CB between the battery and your controller. A shorted battery can do a lot of damage.
 

Coolbreezin

Active Member
Thank you all for the info. I do have a 40 amp installed and it does go to a post. I'll check to see each wire goes and also check the VR ground.
I had my whole bike rewired about 8 years, so no ehc. Only 3 fuses.
Thank you again for the guidance and education.
 
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