K9 Rebuild/Upgrade

Energy One

82ndAirborne

Active Member
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You can say that again! Honestly, I expected it to be around 6K so this really was a much needed save. Paint needs to cure for a month he told me. With the new carb and Spike Air Filter I've got some coughing and a little backfire going on, needs to be jetted properly. There's a shop a couple hours away that has a DYNO, I'm thinking about taking it there as is. Then I thought I while it's on the trailer I'd take it directly to the Ceramic Coating Shop. So, the only thing left would be changing out the Inner Primary and everything inside. Anyway, that's my thoughts right now. I would like to first have my new V&H Exhaust Ceramic Coated...Installed...and Cut the Baffles some before doing anything. I'm told that if I coat it new, I won't have ANY blueing.
 

kickstart

Well-Known Member
The previous owner of my bike told me one of the side covers snapped off while he was riding. He gave me the other side but I don't believe this was painted by the same guy that painted my bike. Basically I thought it looked like crap so I didn't take it to be used as a guide. It's my guess that many of the Big Dogs suffered a similar fate...one of the panels snapping off. If you don't have a decent Airbrush Artist available you'll have to settle for a solid color. I'm happy with what he accomplished. He's done repairs for me before and when he is finished you can't find the previous damage. The only problem is that it's a long wait every time, however his prices are great $2,020.00 for everything.
BD had many issues with the side covers, tabs being broken off was one of the main issues, so they came out with a service bulletin and a kit for a quick fix. My thoughts on that after I installed the new kit was take it off and go back to the well nuts. I believe that the problem was overtightening that caused the tabs to break.
Confuses say " If painter good, he be very busy!"
 

82ndAirborne

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Supporting Member
I bought the kit but decided not to install it. I've never had a problem (so far). I did spend considerable time making sure they were adjusted correctly so I believe I'll be OK. I've got the new V&H in the car and plan to drop them off after work for Coating. Hopefully I can get them back in a week...get them installed and then make an appointment for DYNO Tuning. I still believe I can complete the whole project by May. The seat is also getting done now.
 

82ndAirborne

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Got the baffles cut and installed the new V&H exhaust yesterday. Things were going pretty good until I realized I DIDN’T order new flanges! Getting the old ones off added an extra hour or so. Still, I got a pretty good deal on the pipes, $875 From BIOHAZARD CYCLES. Even came with a new K9 mounting bracket & all the bolts. I had already ordered a new bracket & bolts so I could have everything chromed. Also, when I installed the Arlen Ness Oil Pressure Gauge, the oil line was about 6" too long. I went to several shops trying to get a new one made but none had Fittings that worked. Finally found a cycle shop in Germany that specifically made one for the 117/Arlen Ness Gauge. Got it installed as well. Found a Cycle Shop in Brunswick, GA. that has a DYNO. I'm planning on taking it there this Saturday. I'll have to drop it off and pick it up the following Saturday. Shop owner said he wasn't sure it would fit on the DYNO but he could re-jet and tune it off the machine. By the time I get it back I'll be ready to install the fenders. Then a final clean/polish. Last stop, Ceramic Coating! It's possible I could wrap things up in 4-6 weeks.
I may have a leak on the front Master cylinder, saw a few drops of fluid twice. It's possible that that the cylinder wall was scratched when they removed everything for chrome. It wasn't leaking before, and I put a new kit in it. Next, I plan to send two sets of Grips to a machine shop in Kentucky. A stock BIG DOG grip set, an Accutronix Tribal grip set, and a new set of plastic grip inserts. I want the shop to fabricate a set of Tribals to the Big Dog specs and allow for the plastic inserts to prevent any metal to metal rattle. I can do that later...I'd really like to wrap things up.

Later, I still have to send the bike back to the paint shop for him to install my Inner Primary & everything inside. I decided that because there is so much dust in his shop, and I've done many hours of cleaning & polishing that I want the Coating done first.
 

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82ndAirborne

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Supporting Member
How many ounces of fluid for the primary? I put 18, but seems like I used to put 21. Getting old, can't remember crap anymore.
 

Mastiff Rider64

Well-Known Member
Just so you know there is a DYNO shop in Cowpens SC that my Mastiff and Bagger have been Dyno'd on, so I know its big enough for yours cause they did a buddies Ironhorse. This place use to be a Bigdog Dealer years ago and service center. Joe the main mechanic is a certified S&S master tech and also one of few that are VFI certified and dyno specialist thru S&S. Dyno's usually run about 200 for just a find out my HP/TQ, 350 for a jetting and top HP/TQ and 500 for a complete tune/ jetting top HP/TQ and VFI remapping.

Also I'd love to know where you got that oil line for the gauge. Mine too is to long and I've not found a shorter one nowhere.
 

82ndAirborne

Active Member
Supporting Member

It's WW Cycles, Leipzig, Germany
You can order directly from their website. Make sure to select the EVO 32cm. If I remember correctly it's 12.5 inches. Fit mine perfectly.

Wow...Compens is almost 5 hours away. Brunswick is just 45 minutes. I think I just need the carb rejetted. It's running alot better already. The vacuum line going to the back of the Spike Air wasn't clamped correctly and it vibrated loose.
 

82ndAirborne

Active Member
Supporting Member
Ok...your turn. I'm looking for the two black rubber bushings/inserts that go on the bottom side of the battery Box covers. Where the Stabilizer Pins go.
 

82ndAirborne

Active Member
Supporting Member
Just so you know there is a DYNO shop in Cowpens SC that my Mastiff and Bagger have been Dyno'd on, so I know its big enough for yours cause they did a buddies Ironhorse. This place use to be a Bigdog Dealer years ago and service center. Joe the main mechanic is a certified S&S master tech and also one of few that are VFI certified and dyno specialist thru S&S. Dyno's usually run about 200 for just a find out my HP/TQ, 350 for a jetting and top HP/TQ and 500 for a complete tune/ jetting top HP/TQ and VFI remapping.

Also I'd love to know where you got that oil line for the gauge. Mine too is to long and I've not found a shorter one nowhere.
Be sure to select EVO BIG TWIN, 32cm
 

82ndAirborne

Active Member
Supporting Member
Hahaha That's exactly what I was thinking but too embarrassed to say it! I already ordered them. $60 for a pair or rubber bushings! You'd be surprised how much I spent on bolts/washers/lock washes/spacers. Trying to source everything in Chrome. I would need 2 Bolts but be forced into ordering 5...then another $15 for shipping. I probably did that 20 times at least. OMG
 

HMAN

I just like my Freedom
Supporting Member
Hahaha That's exactly what I was thinking but too embarrassed to say it! I already ordered them. $60 for a pair or rubber bushings! You'd be surprised how much I spent on bolts/washers/lock washes/spacers. Trying to source everything in Chrome. I would need 2 Bolts but be forced into ordering 5...then another $15 for shipping. I probably did that 20 times at least. OMG
I hate buying chrome anything. Always 4x the cost of anything else. Luckly I have 3 sources of chrome bolts in town. None are cheap tho
 
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