Still stranded

Energy One

fantomaz

Member
Hi everyone,

Quick intro: My name is Fred, I bought a second hand 2004 Bulldog.

It's a pretty rare bike over here in Belgium, as far as I know I am the only BD owner in the country, which is nice but also a bit problematic as there is very little knowledge of the bike in the local shops...

Recently I have had a few tuning problems that have made the experience somewhat less enjoyable.

I have tried finding someone that could take a look but most of the local shops are afraid of the mighty 107 S&S engine and say that the super G is not adapted to the variations of weather that we have over here, some want to sell me a mikuni carb.

I would love to learn how to tune the bike myself, would save time and money...

I have read Gasman's post on carb tuning, and I have followed the instructions for the idle mixture screw, I only ever use the enrichener to start the bike when absolutely necessary and take it off immediately, I run stock harley plugs, can't find anything else over here.

But I'm still getting the same problem, the bike runs fine between 1000 -2750 but it starts hesitating and coughing thru the filter as I open the throttle more than 1/3. When the bike is cold, if I open the throttle a little more it actually catches and accellerates but as it warms up it eventually stops going over 3000 rpm altogether.

Most of my trips are less than 10 miles, but the other day I took the bike on a longer trip to a shop to get the plugs changed and it magically ran fine for a few miles just before getting to the shop. The plugs were changed at the shop (front cylinder completely black and back cylinder dark brown) On the first few miles back from the shop it ran fine but then the stuttering started again.

I adjusted the mixture screw according to gasman's guide but it did'nt make a difference, I took the new plugs out and again the front one was completely black and the back one chocolate, I also took the air filter off and noticed that the filter element is very oily...

Any help greatly appreciated, this is driving me mad...

F.
 

stlmikie

I wish I had more money.
What altitude are you at? You should be getting some help here some my man. Someone will come to your rescue. The altitude question is relative to what size jets you should be running.
 

Chopper Dave

SIICK!!!
runs fine til 2750 rpm....thats the transition to the main jet kicking in....have you dropped the bowl and see what kind of jets you have in it? and you should run more than 10 miles to tune your bike.....if all of your trips are less than 10 miles.....your bike is not even warmed up yet...
 

TCALZ06

Well-Known Member
from my experience you need to increase the size of your intermediate jet.

I would recommend you only change one jet at a time and right down what you started with. Jut use the write up it's very easy. I went from a .295 to a .031 and it fixed my same problem but it wasn't as bad as yours
 

fantomaz

Member
Temperature is 65°F, dropping to 45° next week...

I'm taking the bowl off as we speak to check what jets size I have...
 

fantomaz

Member
I did run more than 10 miles (bout 20 highway miles) last time I adjusted the mixture screw, what I meant is that most of my everyday trips are less than that...
 

outdoorsman26

Well-Known Member
My mastiff had those problems here in Wisconsin I changed my main jet to a .076 and my intermediate jet to a .031 put on V and H big radius pipes, did a tune up and tada!!! runs like a champ!!:2thumbs: also these motors run pretty lean the plugs should white plal with yor jets and like the guys said before me write down what you are doing so you dont forget!!!
 

fantomaz

Member
Got the bowl out and here's the verdict:

0.70 main jet and 0.295 intermediate jet

I might have found the culprit though, there was a small piece of what looks like lacquer stuck inside the main jet, there also were bits of the same material in the bowl plug...

I will now put it back together and give it a test ride... that is if I can, because I also noticed a large nail stuck in my rear tire... ;-)

Will post update later...
 

fantomaz

Member
I meant .070 and .0295 of course... ;-)

BTW I ran out of gas a few weeks ago, could it be that the lacquer came from the gas tank? I tought the pingel petcock had a filter attached...

The piece of lacquer was at least 080 at it's narrowest point...
 

Chopper Dave

SIICK!!!
I meant .070 and .0295 of course... ;-)

BTW I ran out of gas a few weeks ago, could it be that the lacquer came from the gas tank? I tought the pingel petcock had a filter attached...

The piece of lacquer was at least 080 at it's narrowest point...
yep....clean that shit out of your bowl....
 

fantomaz

Member
The piece of lacquer was definitely the problem...

Have the mixture set at 1 1/2, accel pump a 2 and it runs super smooth...

Actually, maybe a bit too smooth, I have the feeling the previous adjustment had the throttle response a bit more nervous...

I'll see if I have the time for some further tuning this week... have to get the tire fixed before anyway, does'nt hold the pressure long enough to get the engine real warm...

BTW I noticed my rear tire is Harley Davidson, no one mentionned them on the forum, are they any good or well suited to the bike?
 

stlmikie

I wish I had more money.
See, a little prodding and you will have it figured out and fixed yourself man. To bad you didn't find this sight a little earlier huh.
 

fantomaz

Member
Yep, thanks for the help... :)

Feels like I'm probably better off learning as much as I can about the bike around here, and learning how to fix things myself rather than expecting a local mechanic to do the research...

Next step is probably adjusting the clutch, it doesn't slip but it catches right at the end of the lever travel, I did'nt see anything in the how-to section about 2004 clutches so I'll probably have to get hold of a service manual...

And as far as the tires are concerned I think I'm gonna change them both, the front Avon is really worn out and I don't like having mismatched tires so I think I'll go for Metzelers, they are easier to find around here than Avons...
 

KnotSo

Admin
Staff member
Depending on where the nail is in your tire, you might get away with pulling it out and putting a plug in it. :cheers:
 

BigDogBro1

Made in the USA
For what it's worth I would have the front cylinder ignition coil checked for proper spark output. If the coil is breaking down it won't put out the proper voltage/current to give the spark needed under compression. Hence the reason for a fouling front plug. You mentioned that after warmup the engine can't get over 3000 rpm. This could be due to the front cylinder ignition coil breaking down after it heats up. Some good shops should be able to test an ignition coil.

Sounds like you got it though.
 
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In the center of the tire, I would say no. I would go ahead and spring for a new set, and not have to worry about losing the plug. That's just my personal opinion. You may be able to find some on eBay, if they will ship to your locale...
 

fantomaz

Member
Ordered new metzelers, hope the plug lasts until they arrive, will keep you posted on wether they bring any significant improvement...
 
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