right side controls wtf?

Energy One

mml03102

Active Member
one thing after the other , I was puting new grips on and putting it back together pluged in the contol board to the plug coming out of the handle bars when I noticed the connector that holds the small double wire also coming out of the bars was missing must have broke of somehow , is there a chance I can get a connector soldered on somehow without ruining the control board or do I need to buy another one? I believe there a 150 bucks wtf
 

Kiwirider

Active Member
Yup. I did the exact same thing a few weeks ago. Youll need to completely remove the board and the brake sensor (Im guessing thats what broke?). Then take the smallest drill bit you can get (and I mean tiny 1/32 or smaller) and carefully re drill the small homes the wires go into. Then re trim the tips of the wires and add solder the ends so they will go through the holes. Then use the finnest tipped soldering iron you can and re solder them. You might need someone to help hold wires. Its very fiddly, but it can be done.

I did mine in a Lowes carpark lol.

 

mml03102

Active Member
COOL MINE LOOKS ALIL DIFFERNT THAN YOURS I DONT SEE THE OTHER END OF THE WIRES COMING OUT FROM THE HOUSING , I HAVE A SMALL DRILL AND WILL HAVE TO PICK UP A SMALL IRON AND LOOKS AS THO I WILL NEED TO DO IT WHILE ITS ON THE BIKE , WILL HAVE TO SET SOMETHING UP , I DONT IMAGE IT MATTERS WHICH WIRE GOES WHERE AS LONG AS THERE IN THOSE HOLES? AND THOSE WIRES ARE FOR THE BRAKE LIGHT?
 

Attachments

armad

Active Member
one thing after the other , I was puting new grips on and putting it back together pluged in the contol board to the plug coming out of the handle bars when I noticed the connector that holds the small double wire also coming out of the bars was missing must have broke of somehow , is there a chance I can get a connector soldered on somehow without ruining the control board or do I need to buy another one? I believe there a 150 bucks wtf
Go to Radio Shack and pick up some solder sucker. Take a hot soldering iron and place it on the solder sucker and then place the solder sucker on the ckt board. Don"t leave it on there too long. You will see when the solder is removed. Then resolder the pins/connector. Get some Permaseal (from Radio Shack) and spray the board down to seal it from moisture. Don't spray any on contacts that are to be used. I would hesitate using a mechanical means to remove the broken part. It may damage the board.
 

JeffM

Active Member
Shovelheadkicker on ebay seems to have heaps of this stuff, i have got 2 x LH and 1 x RH boards, the most expence was the freight to OZ
 

Kiwirider

Active Member
COOL MINE LOOKS ALIL DIFFERNT THAN YOURS I DONT SEE THE OTHER END OF THE WIRES COMING OUT FROM THE HOUSING , I HAVE A SMALL DRILL AND WILL HAVE TO PICK UP A SMALL IRON AND LOOKS AS THO I WILL NEED TO DO IT WHILE ITS ON THE BIKE , WILL HAVE TO SET SOMETHING UP , I DONT IMAGE IT MATTERS WHICH WIRE GOES WHERE AS LONG AS THERE IN THOSE HOLES? AND THOSE WIRES ARE FOR THE BRAKE LIGHT?
To get the wires out of the board. Just heat the ends with the iron and theyll come out. I only used the tiny drill bit (I held the bit in my hand, not in a drill) to re open the holes as I couldnt get all the solder out. Then I put the new re soldered ends in and re soldered them. On the original part the ends were flush with the board, but I had to have a bit left to help it stick.

Im not 100% sure on yours. But on mine, the other end of the wires that go to the brake sensor can come out. You need a very small allen key to loosen a small set screwn in the hand control, then the whole sensor will come out. Thatll make it easier to mess with.
 
Last edited:

mml03102

Active Member
I found that set screw you mentioned ,thanks it did make it easier , did the soldering and it went well . I put it all together and it worked but still having problems with the start button now and the so going to have to break down and by a new control board , thank you for your help !!!! :2thumbs:

Also going to install the button on the solenoid when it arrives ,just in case. lol
 

Kiwirider

Active Member
I found that set screw you mentioned ,thanks it did make it easier , did the soldering and it went well . I put it all together and it worked but still having problems with the start button now and the so going to have to break down and by a new control board , thank you for your help !!!! :2thumbs:

Also going to install the button on the solenoid when it arrives ,just in case. lol
No worries. Anythings worth a try on these bikes. To be honest Im not even sure if my problem was fixed by that same repair. But it did work when I put it back together so who knows. The tech at the bike shop who was giving me tips said that some of these bike with internal wiring in the bars, that they can sometimes get either pinched in/or around the controls or can sometimes rub internally causing the short. Something to think about anyways. Hope ya get it sorted.:up:
 
Top