Not like Gas' tear down but close

Rick

Active Member
Removed all the raw aluminum today for polish. Not removing the motor and trans but just about everything else. Trying to decide if I want to remove controls or not.

The Billet Table


The Parts table


The stripped k-9
 

Raywood

The Pirate
Staff member
Calendar Participant
Troop Supporter
Taking advantage of that Colorado Winter? :D :cheers:
 

Rick

Active Member
Holy S%(* T, what are ya thinking?:read: Now how's this go back together?:read:
Yeah yeah Seat you are obviously referring to my tappet bolt fuck up. Taking alot of pics along the way. Figure worst case if I can't put it back together will call a local wrench that has tools and will travel. But I think I can manage. Between all the pics Gas is posting and the service manual I should be able to get it back together this winter.
 

Rick

Active Member
looks cool Rick.

one piece i was most impressed with is the billet rear master cylinder on the forward control. cnc'd from one piece, bored for the plunger plus an air bleed hole i think. a nice part.

bagging the parts is a major plus. also the new manuals have decent pics of schematics for reinstall. should be no problem. :up: the hardest part will be polishing all that billlet!
Thats why I am removing it all. Polish polish polish, will post pics when I am done.
 

Vegas

Well-Known Member
You have to chrome all that rick. Your nuts if you take it apart to polish everything. Everytime I break out the Wizards sure it looks better but not enough to take the bike apart! Send that shit out for chrome and be done.:D I have some small chores you could do around the house if you are bored. haha
 

Gas Man

Cool isn't cheap
Calendar Participant
Awesome Rick! Glad to see you're bagging the parts...I know I have been a baggy and label nut during my tear down.

I'm with those guys on... get that stuff chromed... I know my chrome pile will look very similar.
 

Mario77746

Active Member
You have more balls than me Rick....I'm glad I can ride year round so I don't get myself into your kind of trouble. Good Luck Man and I agree with everyone else, send that shit out for chrome.
 

Gas Man

Cool isn't cheap
Calendar Participant
Plus when you send it out... you don't have to polish it. I bet you could box it up faster than you could polish it.
 

BBChopper

Supports 2 Disabled Vets
Troop Supporter
Hope you don’t end up with spare parts left over. Every time I tear something down I gotz extra :eek: (I guess datz what E-Bay Be for). Ha!:roll:
Looks good dude!!!:2thumbs:
 

slowrower

2007 Mastiff
Get a good buffing wheel and go for it .. I love chrome but ... once it gets pitted it looks like shit and you can't fix scratches. My suggestion would be to chrome the parts least likely to be pitted or damaged during riding - my 2 cents! but I am still a chrome whore!!
 

BBChopper

Supports 2 Disabled Vets
Troop Supporter
Get a good buffing wheel and go for it .. I love chrome but ... once it gets pitted it looks like shit and you can't fix scratches. My suggestion would be to chrome the parts least likely to be pitted or damaged during riding - my 2 cents! but I am still a chrome whore!!
Good point Slow!!!:2thumbs:
 

PROFLYER

SWOLE
I'm with the guys, chrome what's hard to polish. The rest, I'd go get a cheap bench grinder and see if you can somehow put a flitz wheel on it then you can turn it on and just go at it with the part in your hands...good luck!
 

P8RIOT

Well-Known Member
Calendar Participant
...Trying to decide if I want to remove controls or not.
After all that, I wouldn't be shy about doing the controls, too. I found it pretty straight forward, when I swapped mine for chromies - and I think they look a lot nicer chromed.
 

Rick

Active Member
Yeah I thought about doing the chrome thing, but I decided to try the clear coat. My dad is going to polish everything for me and clear coat it. The clear coat is removeable so if it ends up looking like shit in a yaer or two I will tear it down and go chrome. It has been nice taking the bike apart. Looks complicated and intimidating at first but once you get into it it's just nuts & bolts. IK think I may even do a repaint in a few years and change the complete look of the bike. Thats why I figured i would try the clear coat now rather then chrome. If I do a repaint / frame powder coat in the future I can always chrome or anodize the aluminum then. I will let you know how it all comes out. Hopefully some of you will see the finished product this summer at ROT or Sturgis.
 
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