He said he used synthetic in the motor, trans and primary. After seeing the leak, he changed the trans fluid back to regular. So I guess there is still synthetic in the primary. I'll have to have that changed back to reg. Purple Dog, I'm in Raleigh too. I'll be bringing my dog to CC Performance tomorrow to get it looked at. I'm hoping to have better luck there. I'm looking at the receipt now for my service. He's got 5 qts of 20-50 AMS gear oil and 1 qt of AMS gear oil..
I'm not familiar with CC Performance; I used to run synthetic in Primary with stock clutch before I realized some recommend against it.
20 oz capacity in the trans (if memory serves - i've got the manual here somewhere and sure its listed here in old threads). Easy to overfill with that capacity and it will blow it out the vent if so - been there.
I can help you get it squared away if you'd like to bring it over; PM me to setup time if interested. I've got lift/tools etc.
Twin Specialties could set you straight as well if your set with dealer service, but Joe's crew stays fairly busy in the summer months.
I'm running BelRay Gear Saver transmission oil 80W in the primary (only because our local source didn't stock the Bandit recommended 75W) without issues with my Bandit Bruiser clutch. Is your bike creeping in first with the clutch pulled in at red lights?
Anyway, let me know if you'd like some help with it...
btw: 1 - qt primary, 20 oz trans, ~3 1/2 qt motor w/filter (spec capacity is 3). Sounds like he's got 1 qt too much in there somewhere...