Bike won't start

DynoDave

Guru
Have 2002 Mastiff with 107" S&S.
Haven't been riding much lately but start the bike every week or so.
Usually starts on first crank.
Battery is new, cranks over fine.
Pulled air cleaner, getting gas when throttle is turned.
Pulled plugs, getting spark.
No lights on the EHC.
Red light on Thunderheart ignition working.
Bike doesn't fire when attempting to start.
Any ideas?
 

Ron

Ron Kirkpatrick Customs
I had that issue on my husky. In my case it was ignition switch. It started by during a ride it acted like it was running out of gas. I'd turn key off then on to get it to run fine. Then one day. It was done
 

liferider

Looking forward to retirement
You have spark, you have fuel, bike should crank. Remove one and bike does not! Check your spark again. Remove spark plug and ground it on cooling fins and turn the motor over to check for spark plug ignition. Also and don't laugh. Did you turn on your fuel!
 

DynoDave

Guru
Thanks. Removed both plugs (and replaced with new ones), grounded both on cooling fins. Both getting spark. Yep, fuel was on and have fuel in the tank!
 

Th3InfamousI

Administrator
Staff member
If you got spark it's a fuel problem. Take your air cleaner off and twist the throttle see if you see fuel squirting out

Sent from my 831C using Tapatalk
 

DynoDave

Guru
If you got spark it's a fuel problem. Take your air cleaner off and twist the throttle see if you see fuel squirting out

Sent from my 831C using Tapatalk
Yep, did that, fuel squirting with a twist of throttle.
That's what's weird...getting spark and fuel but it won't fire.
 

DynoDave

Guru
I had that issue on my husky. In my case it was ignition switch. It started by during a ride it acted like it was running out of gas. I'd turn key off then on to get it to run fine. Then one day. It was done
Thanks. I put in a new BDM ignition switch a couple of years ago. Have a Ford tractor switch (recommended on this forum) that I will try. Mine acted like it was running out of gas recently.
 

Matheny 514

Active Member
As long as you have spark then it's not an ignition issue therefore it must be a fuel or a mechanical issue. Make sure you have compression, which you should if nothing has happened to it while sitting. As far as fuel goes, make sure you are using new fuel and ensure that you see fuel pumping as you twist the throttle and not flooding the engine. Make sure air flow is not obstructed in any way. If this does not work I would suggest looking into the idle circuit of the carb. Possibly pulling the bowl to see if anything has obstructed the idle circuit.
 

DynoDave

Guru
As long as you have spark then it's not an ignition issue therefore it must be a fuel or a mechanical issue. Make sure you have compression, which you should if nothing has happened to it while sitting. As far as fuel goes, make sure you are using new fuel and ensure that you see fuel pumping as you twist the throttle and not flooding the engine. Make sure air flow is not obstructed in any way. If this does not work I would suggest looking into the idle circuit of the carb. Possibly pulling the bowl to see if anything has obstructed the idle circuit.
Thanks, good suggestions.
 

BadDawg Bill

Well-Known Member
If you have a can of starting fluid try a squirt in the carb and see if it fires up. If it does then I'd take off the fuel line and carb and clean both real good.
 
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