Delly,
On the 2005 there was some issue with the seal for the starter going allowing primary fluid to seep by jack shaft and creep into starter winding. This would show up as oil leaking from the starter. RVH has had same problem and there is some good info on it.
If you have a leak from starter, there is no such thing as not enough to worry about. Starter do not have oil in them and the oil that is leaking will eventually saturate the windings and short it out as well as possibly screwing up the starter requiring new one.
Since it is out of warranty, will the dealer cover it when it fails totatlly?
I would seriously look at having it fixed or if needed replaced. That said, my dealer says there is a starter seal kit that BDM came out with that is designed to correct this problem. He gave RVH the P/N, so hopefully he may post it up, in case other need it also.
Now RVH said his dealer or others knew nothing about the Starter Seal Kit, but once he gets the P/N up, hopefully that will help others. Regardless, I can assure you that the dealer should be handled with kit gloves if he is telling you the leak is not bad enough to be concerned.
As far as getting it taken care of due to be out of warranty, can not help you on that. There was no recall, but was a Technical Service Bulletin on the 2005 starter and to the best of my knowledge dealer or manufacture is not required to replace at their cost for a TSB. It is a TSB to tell them how to fix a problem if it occurs, but not a no cost fix after warranty from waht I understand.
I know that originally many dealers would just replace starter under warranty approval by BDM, however if the starter seal kit was designed to take care of issue, there is no reason anyone should pay the big bucks for a new starter IMHO if it can be fixed and repaired for much less by a competent mechanic and/or starter specialist.
Oh here is the info on the TSB for the 2005 starters.
Here is the info for the TSB:
Make / Models : Model/Build Years:
BIG DOG / BIG DOG 2005
BIG DOG / BULLDOG 2005
BIG DOG / CHOPPER 2005
BIG DOG / CHOPPER DT 2005
BIG DOG / MASTIFF 2005
BIG DOG / PITBULL 2005
BIG DOG / RIDGEBACK 2005
Service Bulletin Number : 1055
NHTSA Item Number : 10017541
Summary Description :
PRIMARY DRIVE FLUID SEEPING FROM THE STARTER HOUSING. *TT
Good luck