Is there a gas cap (for a BDM) that doesn't seize?

Mr. Wright

Mr. Wright

Knows some things
What you have done is stripped the plastic lock between the cap and threats. now the only way to get this off of there now, is to drill a 3/8 hole down to the very center of the cap. This'll drill out the bolt that is holding the threads. Then you can pry the plastic threads out of the paint saver.
 
knothead

knothead

Second Chance Customs
Blue blue done this few years ago...i taped my tank up with rags all around the gas cap so i wouldnt take a chance on scratching the tank...took a hack saw blade itself without the hack saw and cut the plastic threaded cap very careful to get the cap off...barely hasd enough room between the gas cap and paint saver to do it.....freaking sucked but i got it....
 
No H2O

No H2O

Active Member
Pete F said:
chrome cap spins around...and around...and around! Threads are still locked in!
Click to expand...
So the first thing I would do is order the aluminum version from Shannon so that you have it for when you do get the original one off.

I would first go to Home Depot in the plumbing section there is a tool that's basically an abrasive wire with 2 handheld ends that is used to saw off pipe in hard-to-reach place.
Basically you're going back and forth by hand with the wire I don't know that it will cut off the cap but it's worth a try and it's not that expensive and it would be good to have around the house for other projects.
31QIqCWuGqL._AC_SY400_.jpgIf it doesn't cut the cap off then make sure you use a titanium drill bit
 
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Pete F

Member
No H2O said:
So the first thing I would do is order the aluminum version from Shannon so that you have it for when you do get the original one off.

I would first go to Home Depot in the plumbing section there is a tool that's basically an abrasive wire with 2 handheld ends that is used to saw off pipe in hard-to-reach place.
Basically you're going back and forth by hand with the wire I don't know that it will cut off the cap but it's worth a try and it's not that expensive and it would be good to have around the house for other projects.
View attachment 67905If it doesn't cut the cap off then make sure you use a titanium drill bit
Click to expand...
To all thanks for your input. After having some time to think about this over dinner...and drinks, just 2 at my age...I think the chrome cap is not the problem of spinning. When I turn it it turns, although a little stiff, but at a certain point it feels loose, like it is below the metal threads and can't get above it to unscew...if that makes sense. So if that is the case what should I try? I am not some kid...I am almost 60 years old with lots of patience and willing to listen and learn from you all. Picked the K9 up Wednesday and spent the last 3 1/2 days going over everything. Have a shop manual. Got to ride it today for the first time ever...awesome machine! Bummed I am at this juncture, but we will figure it out! Thank you all for your concern and thoughts. Just asking for all possible scenarios to try so I can get my knees in the breeze again!
 
P

Pete F

Member
No H2O said:
So the first thing I would do is order the aluminum version from Shannon so that you have it for when you do get the original one off.

I would first go to Home Depot in the plumbing section there is a tool that's basically an abrasive wire with 2 handheld ends that is used to saw off pipe in hard-to-reach place.
Basically you're going back and forth by hand with the wire I don't know that it will cut off the cap but it's worth a try and it's not that expensive and it would be good to have around the house for other projects.
View attachment 67905If it doesn't cut the cap off then make sure you use a titanium drill bit
Click to expand...
So who is Shannon and how do I contact this person? Thanks in advance all. God Bless!
 
knothead

knothead

Second Chance Customs
Pete F said:
To all thanks for your input. After having some time to think about this over dinner...and drinks, just 2 at my age...I think the chrome cap is not the problem of spinning. When I turn it it turns, although a little stiff, but at a certain point it feels loose, like it is below the metal threads and can't get above it to unscew...if that makes sense. So if that is the case what should I try? I am not some kid...I am almost 60 years old with lots of patience and willing to listen and learn from you all. Picked the K9 up Wednesday and spent the last 3 1/2 days going over everything. Have a shop manual. Got to ride it today for the first time ever...awesome machine! Bummed I am at this juncture, but we will figure it out! Thank you all for your concern and thoughts. Just asking for all possible scenarios to try so I can get my knees in the breeze again!
Click to expand...
The chrome cap has a plastic thread insert bolted to it and that is what screws in the tank....the problem is the chrome cap is spinning not the plastic thread...the lock on it is stripped thats why the chrome cap is spinning and not unlocking the threads...plastic piece cant spin out with the lock stripped....the bolt in the center it what hold it tight to the chrome cap and on the locking tab....here is a picture of how its made20190921_212259.jpg
 
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Pete F

Member
Put a message out to Shannon for a new aluminum one...guess tomorrow i Will work up the balls to drill her up! Will I get metal shavings in the tank? Do I need to remove tank to flush out? TIA! You guys are amazing...thanks for helping the newbie!
 
Coolbreezin

Coolbreezin

Active Member
No H2O said:
Gas cap going to require pliers to get off.
Prefer not to buy another version of the same thing (that will eventually seize also).
This doesn't happen on other bikes, at least not mine, so clearly the technology to produce a non locking gas cap exists.
Does anyone produce a non locking gas cap for BDMs, specifically an 04 ridgeback?
Click to expand...
I had the same problem over the years. Actually had to ask another gas patron to wrench my cap off (quite embarrassing). I bought a gas cap addition. It holds on with 3 set screws. Been using it for about 5 years now and havent had one problem.
 
P

Pete F

Member
Coolbreezin said:
I had the same problem over the years. Actually had to ask another gas patron to wrench my cap off (quite embarrassing). I bought a gas cap addition. It holds on with 3 set screws. Been using it for about 5 years now and havent had one problem.
Click to expand...
Can't wait to get this behind me and get the "Dog" back on the road!
 
knothead

knothead

Second Chance Customs
Pete F said:
Put a message out to Shannon for a new aluminum one...guess tomorrow i Will work up the balls to drill her up! Will I get metal shavings in the tank? Do I need to remove tank to flush out? TIA! You guys are amazing...thanks for helping the newbie!
Click to expand...
Dont drill all the way thru....drill into so far and see if u can pry it off....protect ur tank around the cap really good while doing this...if it wont pry after drilling u can drill a little further....once u get it off u can get ahold of the plastic threads and screw it out
20190921_213938.jpg
 
No H2O

No H2O

Active Member
Hey Shannon, if his K9 is the same size as my 05 Chopper DT, can you make me one also while you're at it and we'll handle the transaction in the usual fashion?
 
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