Turn key on "NOTHING"

BadDawg Bill

Well-Known Member
Take a 20 ga wire and jump it from the plus side on the battery and touch the green wire on the starter. If it cranks then it's not the starter.
 
Last edited:

prairiehorse

Active Member
Unhooked green wire to starter... Jumped starter as specified... Starter turned over n immediately blew the 40amp fuse.
 

prairiehorse

Active Member
Thinking of crown n 7..... Accidentally spilling a bit on a rag that falls into the gas tank n lights from my cigarette as I bend over to pick up the cup....
 

DRBarnhart

Insert title here...
Unhooked green wire to starter... Jumped starter as specified... Starter turned over n immediately blew the 40amp fuse.
According to the PDM wiring diagram, power to the starter shouldn't be running through the 40A fuse so it shouldn't blow when the starter runs even if it has a problem.

If the 40A breaker started popping after you replaced the battery and regulator I'd be rechecking my connections...

Dennis
 

prairiehorse

Active Member
That's what is confusing me. Starter is direct to battery on hot side big wire, green wire goes into Pdm fuse block. Yup....checking wires again....
 

prairiehorse

Active Member
Ok...so basically took every wire off + side block. Changed starters.... Epiphany: if my compression releases were not operating then the starter could not turn over the motor causing the "brain" to sense an over voltage and trip the relay on the Pdm board. When I jump the starter it creates a 1/8 turn on motor then stops n relay in pdm system trips, then resets in about 10 sec..... The relay that trips is on left side rear relay on wp replacement where ecu went
 

prairiehorse

Active Member
So after hour n hours of wire tracing, cussing etc. figured it out. Turns out compression releases were not engaging, causing the starter too work to hard (aka not being able to turn over a 117 compression w/o compression release), which in turn caused the Pdm (brain) to sense a problem with starter and amount of juice it needing to try n turn motor over. Therefore it would blow a relay so as not to damage battery or starter.
One I manually depress the compression release it spins over like a dream... Now to see if it the board in the handlebars or the wires on the releases themselves
 
Top