Heavy duty starter

[Scotty k]

I broke the starter jack shaft...again... what is the best way to go ? rebuild with an all balls jack shaft or buy a high performance starter and which one ?

 

[KaptinAmerika]

Your stuck with the Nippo 2kw.
There has to be something more to the issue.
Alignment issues somewhere.

 

[BadDawg Bill]

Curtis is right there might be another problem. Is the starter aligned/shimmed? But if it is and you use this jackshaft and it breaks then you have a big problem...

Ultima Belt Drive Fix Starter Jackshaft Ultima BDL Harley The Grind Stops | eBay

 

[Th3InfamousI]

Curtis is right there might be another problem. Is the starter aligned/shimmed? But if it is and you use this jackshaft and it breaks then you have a big problem...

Ultima Belt Drive Fix Starter Jackshaft Ultima BDL Harley The Grind Stops | eBay

Do they make those for an 05+?

I got a problem with occassionally the starter grinds down the starter ring gear. Only happens once in awhile

 

[BBChopper]

Send it to WSW~~~!!!!!!:2thumbs:

 

[KaptinAmerika]

Send it to WSW~~~!!!!!!:2thumbs:

Starter Rebuild

 

[BBChopper]

Starter Rebuild

http://www.bigdogbiker.com/forums/how/9373-how-fix-click-click-starter.html

 

[BadDawg Bill]

His starter doesn't need rebuilding, it works. The starter is misaligned so the jack shaft is at the wrong angle. The stock jack shafts are junk. When I put my belt drive on the jack shaft was so beat up it was ready to go. (with only 4k on it)

I bought the Ulmita jack shaft and it has a cut gear that meshes better and is more HD. When I installed it I check for clearance and had to shim the starter to get it right.

I have LHD so I don't know if the same jack shaft will fit your 2005 but you can email John or Rick and they will know.

 

[BBChopper]

His starter doesn't need rebuilding, it works. The starter is misaligned so the jack shaft is at the wrong angle. The stock jack shafts are junk. When I put my belt drive on the jack shaft was so beat up it was ready to go. (with only 4k on it)

I bought the Ulmita jack shaft and it has a cut gear that meshes better and is more HD. When I installed it I check for clearance and had to shim the starter to get it right.

I have LHD so I don't know if the same jack shaft will fit your 2005 but you can email John or Rick and they will know.

04 LSD, 05 RSD, Baker Proprietary set up,,

 

[Mr. Wright]

Curtis is right there might be another problem. Is the starter aligned/shimmed? But if it is and you use this jackshaft and it breaks then you have a big problem...

Ultima Belt Drive Fix Starter Jackshaft Ultima BDL Harley The Grind Stops | eBay

X2 on this jackshaft, I put it on mine and it works great.

 

[BBChopper]

My self I wouldn't fuck with it, Other than cleaning the solenoid.... WSW!!:2thumbs:

 

[KaptinAmerika]

Guys he has an 06. There is nothing out there but the 2KW Nippo that he can use.

 

[Scotty k]

Got it guys, thanks for the info. I have a call into WSW. This is the second shaft I have broke. I will ask about alignment. You guys are a wealth of information.