Well, I'm learning a few things on the BDog. No spark. VR parts source?
Here is a suggestion. That one wire that goes to the battery? I would run that wire all brand new up to the fuse breaker or whatever the connection is? I'd lay that wire on its own. Make sure it does not rub in the wind or vibrate, causing a rub-thru.
I actually have new insulation wrap due in today, so that wire and also anything around it will be well rub insulated. I do still want a little air to get to it in case a little heat is generated. I'm hoping this will resolve a lot of electrical issues Ive been having.
The I sourced the replacement VR from Cycle Electric, Roxanne was a great help. They cant sell direct to you, so she gave me the number to Doug Ingrams 513 524 3105. Who had it sent that day.
The replacement I got was the CE-320L ($128 shipped). There are 2 models, the "L" is for bikes where the battery doesnt get any air or is housed in/near the oil can. My Mastiff battery is housed under my seat so is more likely to hold heat. The "L" charges at a slightly lower voltage to generate less heat.
They also have a 2yr warranty on all their VR's. She told me the turn around, if it faults, is 2-3 days, as it "shouldn't happen". So am glad to find a replacement better than the original, made in the US and that the company stands behind.
Good stuff Cycle Electric!:2thumbs: