How to modify helmet for tunes

Energy One
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Rick

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This How to is probably not for everyone but here goes. I like tunes on long rides makes the miles go by faster. I am not into ear buds or anything stuck in my ears. In addition my pipes are so load at times I have to turn my music up so load to overcompensate that I end up with a headache. So my solution was to fab noise-cancelling headphones into my helmet.

Started with a pair of Sennheiser head phones. You can get these off e-bay for $50 bucks.


A little disassembly


I added foam to the ear holes of the helmet for a closer fit.

Sewed in velcro to the helmet liner





Used spray adhesive to secure the other side to the foam, note don't spray the foam itself, just the vercro strip. The glue soaks into the foam all the way through and causes a clump-o-foam.



Stuck some velcro to the phones

And the other side of the foam inserts


Stick inserts into the helmet

and secure the on/off switch for the noise-cancelling feature with Velcro

I tucked all the wires into the helmet around the edges. The only external wire is the end that goes into your I-Pod, mp3 etc. This way you can secure your music device or pocket it. When you stop and need to get off the bike or remove your helmet, all you need to do is unplug from your music device and your free. No tangled or twisted wires. If you need a longer wire to you music device you can add an extension cord available at Radio Shack. Also if you don't want the snug fit of the foam inserts, they can be removed and the phones stuck directly to ear cups in the helmet liner. The whole unit can be completely removed from the helmet in about 30 sec. so it's not a permanent thing.
 

BBChopper

Supports 2 Disabled Vets
Troop Supporter
Great post but dude that’s your wife sewing right??? Wow man hands!:eek: :roll:
Just kiddin':roll:
 

Rick

Active Member
No it's me doing the sewing. Yes I can thread a needle. Sewn on my fare share of buttons. In the corp. world when you are traveling on business and at 8:00 am you lose a shirt button and you have an 8;30am presentation you learn to sew real quick.
 

WB Cycles

Well-Known Member
Good job !
Also saw the new bluetooth setup at the show in Cincinnati where you can ride without a helmet and have tunes/phone communications.
 

Rick

Active Member
Good job !
Also saw the new bluetooth setup at the show in Cincinnati where you can ride without a helmet and have tunes/phone communications.
Nelson tell me more about that. From what I read on it it offers noise cancelling for the mic you are talking into, but it said nothing about noise cancelling in the head phones portion.
 

WB Cycles

Well-Known Member
They are small "headphone" pads that cover your ears and use a wrap around holder to keep them in place. Seemed like a workable product and they offered up a trial period for me to check them out. But at $500 for a set of two that's an expensive trial. I'm following up with them later this week.
 
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