Surging and Stalling

AllNewbie

Member
Steed would know by year change if it's cam or crank. Unless you can see a sensor harness wire near the cam area? That's, follow the pushrods to see where the cam lifts the pushrods. If not, then the crankcase area for a crank sensor harness off the case.

Seems like it's pretty common for these. Some sensors will show good when checked with a meter and measured against the resistance specs in the book. But a new one solved it. That's one variable I've noticed on these. Or say, sensor wise again, this one bike would run fine, but as soon as it reached its running heat range, where the engine is fully warmed up, it stopped. Waited for it to cool down, and it started again. Replaced the sensor and solved. So his was 15 minutes, yours might be 20 minutes and shows ignition curves jumping all over the place is my [binary fed] guess.

These are computer bikes so the one sensor that stops the bike from running is a bad crank/cam sensor. Let's recap.
20 minute window:
Compression; Can't be this. The bike starts right up again.
Fuel; The bike starts back up so two are out of the loop.
Spark; Can't be a coil, nor a black box, nor new plugs; it keeps firing back up until the 20 minute window kicks in.
Crank/Cam sensor; Magnetism~you cannot separate heat from the chemical reaction. The sensor makes magnetism; is the form of a wave length. Heat times 20 minutes equals wave my length any other way but square. Then there is no other choice to square away but the sensor.
Sorry for my ignorance,new to the big dog gang. Who is steed?

Is it my understanding from your description that dependant on the year my bike may have one or the other? But not both? Or am I reading into that wrong?
 

Sven

Well-Known Member
Steed Worx is the jobber here. See post #17.

Correct. It's either or. Kind of like walking up to a bike and pick the parts out. If it's not there, must be the other design. Used to be just the crank sensor. Now it's the cam sensor added... Same wave length system.
 

No H2O

Active Member
I'm probably way off on this but this happened to me once when my battery was about to die
 

AllNewbie

Member
Steed Worx is the jobber here. See post #17.

Correct. It's either or. Kind of like walking up to a bike and pick the parts out. If it's not there, must be the other design. Used to be just the crank sensor. Now it's the cam sensor added... Same wave length system.
Is this my crank sensor? I was under the impression this was my speed sensor, but it looks like what others have pointed out in pics on the forum0506202328_HDR~2.jpg
 

Jersey Big Mike

100K mile club
Steed would know by year change if it's cam or crank. Unless you can see a sensor harness wire near the cam area? That's, follow the pushrods to see where the cam lifts the pushrods. If not, then the crankcase area for a crank sensor harness off the case.

Seems like it's pretty common for these. Some sensors will show good when checked with a meter and measured against the resistance specs in the book. But a new one solved it. That's one variable I've noticed on these. Or say, sensor wise again, this one bike would run fine, but as soon as it reached its running heat range, where the engine is fully warmed up, it stopped. Waited for it to cool down, and it started again. Replaced the sensor and solved. So his was 15 minutes, yours might be 20 minutes and shows ignition curves jumping all over the place is my [binary fed] guess.

These are computer bikes so the one sensor that stops the bike from running is a bad crank/cam sensor. Let's recap.
20 minute window:
Compression; Can't be this. The bike starts right up again.
Fuel; The bike starts back up so two are out of the loop.
Spark; Can't be a coil, nor a black box, nor new plugs; it keeps firing back up until the 20 minute window kicks in.
Crank/Cam sensor; Magnetism~you cannot separate heat from the chemical reaction. The sensor makes magnetism; is the form of a wave length. Heat times 20 minutes equals wave my length any other way but square. Then there is no other choice to square away but the sensor.
While not applicable to big dogs, on other bikes it most certainly could be black box/ignition. I had my first bike die after about an 1hr and start back up after being off for a while and do it once more before I got home, it was the ignition module in the nose cone -- got to hot and crapped out/cooled off and it would run for a while again.
 

Th3InfamousI

Administrator
Staff member
Cam sensor is in the nose cone of the engine. Yours is the cam sensor not a crank sensor.

However considering the year of your bike not sure if it's stock or previous owner put in a different ignition module.

Take the nose cone off and take a picture see what your working with.



Sent from my Pixel 3a using Tapatalk
 

mjsk9

Well-Known Member
Hello all! I recently became the owner of an 03 Pitbull.

Took it out for a ride today and it was running great. About 20 miles in, the throttle became touch and go, meaning it felt as though I was pulling the throttle and letting go over and over (while open throttle). Pulling the throttle didn't give an immediate go, then it would surge and buck wildly. Backfiring and surging until it stalled out.

Took the bike home (limping) and took apart the carb (being a new owner I was unsure of its last cleaning. it was already spotless) cleaned it and put it all back together, changed plugs and went back out for a ride.

Same issue. About 20 miles in it started to misfire and surge/buck wildly until I made it home.

It's odd that it runs perfectly until about 20 miles in. Where should I look to next?

Thanks!
Sounds like the guys have helped narrow down the issue. By the way, do you have the Service Manual? If not, you can find it at the link below, compliments of BDM7250!
 

AllNewbie

Member
Cam sensor is in the nose cone of the engine. Yours is the cam sensor not a crank sensor.

However considering the year of your bike not sure if it's stock or previous owner put in a different ignition module.

Take the nose cone off and take a picture see what your working with.



Sent from my Pixel 3a using Tapatalk
@Th3InfamousI

0507200851_HDR.jpg
 

Rottweiler

Well-Known Member
Supporting Member
Yes that is your can sensor and ignition module. Take bike out for a 10 minute ride then head back home. With the cover off. I bet it will stay running for longer than 20 minutes without the cover. Heat will effect those modules.
 

Sven

Well-Known Member
Or... bring a can of dust-off and cool it off once you start to hear it buck and misfire. Pull over and if it can still run, spray and see if the timing returns on the proper firing thereof.

Or... let it stall out, start it and if it cranks, then spray the dyna unit at it. If it fires off... Bingo!
 

Rottweiler

Well-Known Member
Supporting Member
Take a extra spark plugs along. If it acks up check each plug wire for spark.
Then you will know if it's fuel or spark.
 

AllNewbie

Member
So, am I still chasing the cam sensor? Or do we think it's ignition module now?

Sorry, still trying to learn about all this while trying to repair and stay as unfrustrated as possible

To check for spark, I just pull the wire, hook the new spark plug to it and hold it close to the engine block while trying to crank the motor over?

@Sven @Rottweiler
 

Sven

Well-Known Member
Yes, that would be the side of the road, no tools to remove plug, just plug in the spare you brought. You're getting the hang of it.

Spark check too, is to hold the plug wire cap hard to the head, so the plug has a good ground. Or... where it's dark enough to see the spark, you'd have to hold it on the engine, under the tank? As long as the plug is grounded, you won't get a shock.

Say you do remove a plug out of the cylinder(s); you want it away from the hole, or that gas mist out of the hole will blow a flame out of there and well, you now know what not to do finding spark with an open plug hole.

Well, that's what you are chasing. Think of a set of points back in the day is the same as a dyna at the cone, or a sensor at the engine case; it is the set of points that evolved into many kinds of points in play.

Heat, or let me put it another way.. dust-off on an over heated component is the chemical antidote... where I am no longer frustrated in the theory of... Magnetism: you cannot separate heat from the antidote LOL... excuse me... chemical reaction.

Only Frosty Freeze knows for sure.
 

AllNewbie

Member
Thanks for the info!

Can I replace the ignition control module for one that's better suited for the heat? Or what exactly can I do to fix the actual issue itself?

If cooling it off works, does that mean that the cam sensor itself is fine? This is all great info, I'm just trying to figure out what do work on ordering/replacing since its so inconsistent and intermittent that I hate going out for a ride because I'm afraid one of the time I won't be lucky enough to limp home :oldsad:
 

Sven

Well-Known Member
No. Heat is the enemy when it's sitting in the cone or case environment. What you could do is replace it with the same unit.
If cooling off works, it means the sensor is bad. Heat is the breakdown factor.

I'll give you an example watching someone rewire a guitar pickup. The guy wraps a stripped down pickup using new brass wire off a spool. He then dips it in a hot epoxy. Watt that does is causes the wrap to be one wound wire over each other, but does not make contact when it was at one time, laying on each other. So when you see that brown, clear epoxy over the brass wire, a hot spot is going to boil the epoxy off a 'weakest link' kind of area that that was wound. It now [expansion wise] breaks contact. Cool down wise it regains contact. Thus a heat cycle is the theory.

Even though the 3 variables have each its own deep roots, meaning, spark can be centralized by process of eliminating the group in the ignition loop. That loop being the hard parts; coil; plugs; black box; crankcase or cone sensors. The wiring to and from the hard parts are chained together so it's not the wiring, but more a jobber in that loop.

Now, just for grins, I go into a meguyveer mode and find a finned hard part in the computer tower and remove that aluminum fin off of the fan/card, some aluminum fin inside there. I then goop glue the fin on the dyna face. Tape the fin in place, glue the outside edges so it sets up. The fins should stick out of the cone so no cover needed. Fins also had to be positioned so the fins are horizontal so the wind passes all the fins, not vertical so just the fin blocks the rest.

Test ride next day so the glue sets up. You circle the ranch so you can walk it home if say it finally takes a shit, or the fin is the band-aid fix is the heat sink. Cool, no? Wallet says you've got nothing to lose, but 5 bucks worth of goop glue in a tube. Home depot has it.
 

AllNewbie

Member
I might as well just replace both units then. The ignition control box and the cam sensor. I just need to find a place to buy them both.

I assume they are both fairly easy to Interchange in and out?

Also, I just tried to start the bike to check for spark, and it looks like I have no spark and the bike will not start now. It just turns over.
 

HMAN

I just like my Freedom
I might as well just replace both units then. The ignition control box and the cam sensor. I just need to find a place to buy them both.

I assume they are both fairly easy to Interchange in and out?

Also, I just tried to start the bike to check for spark, and it looks like I have no spark and the bike will not start now. It just turns over.
Call Curtis. He will have what you need.
 
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