Remember, this is just a variable as with the charger scenario. But I shit you not, I just now walked in from the garage... being schooled by 'Reach Around Universityou Idot.' See, I get this call from the nephew, says the bike won't charge. I walk him thru the meter steps, tell him to pull the battery and have it checked. Batt checks good.
Same thing happens again. I now go over and check myself. Posts are tight. Stator shows no ground to itself. VR shows it can adjust the volts. WATT GIVES? I start the bike and the idle reads 14+. I'm not going to reach around for my wallet and start throwing parts at it. Ride it.
Days later I get a call, said to ride it around so the bike (stator) is hot enough to see where the volts are now at idle? He says 12+. So I apply my E-theory, call the ball and say it's hot when it fails, buy a stator. He calls from the dealer, says the counter guy says to buy a VR as well because these evos are notorious for failed stators and VR?
Shrugged my shoulders and said to get both. Noticed the original had thinner gauge copper windings. The updated(?) shows thicker windings. The stator was installed. Now to lace the VR wire and copy the factory routing and zip tie points. As I remove the wire completely out, I noticed it was rubbed thru. No way could you have caught that between the back of the oil tank to frame to main harness it sat under. Was it smoked as in a spark or current draw occurring? No. Because that wire goes to the 30a main silver side stud and would have killed everything. So it just rubbed thru on something. Or say, not enough to rub off the paint to touch ground? No.
I think this is where I should add how 20/20 Hindsight now kicks in; or how I paid for that tuition. What I did discover however, was the wire connector end of the (+) side of wire to the battery; finally fell off the end of the wire. Bad crimp job. Yeah, and also found a horseshoe type half of a connector behind the 30a silver stud too. Looked as if the previous owner(s) tore off their accessory connector end. As the battery was in the way of snipping a few zips, I found the eyelet connector end on the bike lift. That was its last straw.
This says I'm going to go with a heat variable at the (+) connector end off the battery side. So I'd tug on the wire and see if the connector can hold that wire in.
Signed,
Who The Fuck University Knew (graduate).