Pit Bull gas tank help

BigMyk

New Member
Hey guys.
I removed the two hex bolts under my tank, removed the crossover line and slid the tank back off of the rear mount.
How do I get the circular plate off of the bottom of the tank where the hex bolts attach? Looks pretty snug. I tried rotating it with a 1/2” drive socket wrench. I must be doing it wrong. All help is appreciated.
 

BigMyk

New Member
Btw: I have a round bracket tucked in to the two tank grommets. I felt around and realized that the grommets have guides, one in each side to slide bracket in and out. I re-installed the center bolt. I am about to try this 1/2” extension on one of the square holes. I am assuming that the front hole is for installing the bracket and the rear one is for removal. There were only two bolts holding the tank in place, a center bolt in the round center hole and a forward bolt in the forward square hole. Let’s see. Probably answering my own questions lol.
 

BigMyk

New Member
Well, in 56 minutes I figured it out. The grommets were stuck pretty good as the white grease had turned to gum almost. Nothing that a couple of shots of PB Blast couldn’t overtake.

Now to take care of this varnish smell and see if I need to clean and treat this tank.

If you know of someone reputable that cantreat my tank without ruining my paint job please share. I did this in 1991 and was not happy with the last stage of the tank costing. I prefer to have someone do it for me.

Thanks1D443D30-E9D5-4EA5-882B-A905AB3F6C76.jpeg
 

Mickmorris

Well Known Member
Supporting Member
Hello & Welcome from Florida. There is pretty recent thread of someone having their tank lined by a company here in Florida. Or you can contact Mr.Wright here on this forum, I believe he has the ability to do it also. Cheers Brother! And again Welcome!
 

Jersey Big Mike

100K mile club
Some auto parts stores will rent or loan you tools. Find one that has a scope, so you can see inside. If the liner is intact, just rinse it out with soapy water.
I bought and endoscope online for less than $10 that plugs into my android, pc, etc.
 

BigMyk

New Member
Btw, for the record, and for anyone else that may run into this removal issue, if I had to do this again I would probably apply pb blast to the grommets and leave it for about an hour or more. Removing the grommets with the 3/8 drive extension and a 1’ long cheater pipe and slow pressure caused the square hole in the plate to get oval in the corners, as well as marring the extension. I was thinking “oh, I’ll just buy a new one” but they are $100 with the new grommets. Luckily my grommets are still prime and I’ll limp it if I ever have to remove it again. Plus I’m re-greasing the slots and the grommets and do t plan on taking the tank off again.
 

BigMyk

New Member
Hello & Welcome from Florida. There is pretty recent thread of someone having their tank lined by a company here in Florida. Or you can contact Mr.Wright here on this forum, I believe he has the ability to do it also. Cheers Brother! And again Welcome!
Hey! Thanks brother!! I bought the bike when I was living in Jacksonville back in 2006. I appreciate the help!! I’ll go chase down the thread, and possibly contact Mr. Wright.

Thanks!!
 

BigMyk

New Member
Some auto parts stores will rent or loan you tools. Find one that has a scope, so you can see inside. If the liner is intact, just rinse it out with soapy water.
Hey Mr. Wright.
I can see scale inside the tank after removing the cap. I am curious to see the whole thing though so I will grab a scope this week and dive in.

Thanks!! I appreciate the help!!
 

squat

Member
After finding the petcock screen clogged with liner flakes, I’ve just removed the flaking liner in my ‘99 Prosport tank(s) by sloshing around a cup of MEK with a few feet of fine chain to help the MEK work, and remove some fine surface rust. Took about an hour, sucked out the now liner “syrup” with a turkey baster. I decided to leave the light film of the reddish old liner remaining, like a coat of varnish, hoping the lightly rusted surface will anchor the varnish and provide some rust protection. Others may choose to remove all the old liner with more MEK. Other threads say to just leave the tank inside bare, and many will reline the tank. My method involved protecting the paint job with saran wrap and masking tape and of course plugging all tank orifices. By the way I tried to dissolve pieces of liner with methaline chloride parts cleaner, nasty stuff, had no effect on the liner flakes! MEK dissolved flakes like laquer thinner dissolves nail polish, almost instantly! I also tried the cheapo android borescope, too dark inside the tank to see much. Not much help really. I had a little trouble with the chain tangling around a steel tube inside the right-hand tank, otherwise the project went smoothly. My feeling is that possibly the factory applied the liner too thick, and/or the liner failed to stick to the new smooth steel, and/or the liner didn’t fully dry out. i blew air thru the tank with a computer fan for several days to dry the thin liner film I’d left in the tank. So far so good, nothing showing up in the new in-line filter I installed. Good luck. Squat
 

Jersey Big Mike

100K mile club
After finding the petcock screen clogged with liner flakes, I’ve just removed the flaking liner in my ‘99 Prosport tank(s) by sloshing around a cup of MEK with a few feet of fine chain to help the MEK work, and remove some fine surface rust. Took about an hour, sucked out the now liner “syrup” with a turkey baster. I decided to leave the light film of the reddish old liner remaining, like a coat of varnish, hoping the lightly rusted surface will anchor the varnish and provide some rust protection. Others may choose to remove all the old liner with more MEK. Other threads say to just leave the tank inside bare, and many will reline the tank. My method involved protecting the paint job with saran wrap and masking tape and of course plugging all tank orifices. By the way I tried to dissolve pieces of liner with methaline chloride parts cleaner, nasty stuff, had no effect on the liner flakes! MEK dissolved flakes like laquer thinner dissolves nail polish, almost instantly! I also tried the cheapo android borescope, too dark inside the tank to see much. Not much help really. I had a little trouble with the chain tangling around a steel tube inside the right-hand tank, otherwise the project went smoothly. My feeling is that possibly the factory applied the liner too thick, and/or the liner failed to stick to the new smooth steel, and/or the liner didn’t fully dry out. i blew air thru the tank with a computer fan for several days to dry the thin liner film I’d left in the tank. So far so good, nothing showing up in the new in-line filter I installed. Good luck. Squat
Both my cheapo endoscopes have LEDs that would light up inside the tank pretty well doesn't you have its own lights in the camera end?
 

squat

Member
My onboard leds didn’t put out much lite, focal distance to long also. Maybe I’m using it wrong!? My Ryobi wi-fi borescope worked really well, but the Phone Works software no longer works. Dang
 

Jersey Big Mike

100K mile club
My onboard leds didn’t put out much lite, focal distance to long also. Maybe I’m using it wrong!? My Ryobi wi-fi borescope worked really well, but the Phone Works software no longer works. Dang
both my <10 endoscopes have adjustable brightness for the leds.
Maybe I'll try it in the tank one day and see what it does.
 

TCALZ06

Well-Known Member
After finding the petcock screen clogged with liner flakes, I’ve just removed the flaking liner in my ‘99 Prosport tank(s) by sloshing around a cup of MEK with a few feet of fine chain to help the MEK work, and remove some fine surface rust. Took about an hour, sucked out the now liner “syrup” with a turkey baster. I decided to leave the light film of the reddish old liner remaining, like a coat of varnish, hoping the lightly rusted surface will anchor the varnish and provide some rust protection. Others may choose to remove all the old liner with more MEK. Other threads say to just leave the tank inside bare, and many will reline the tank. My method involved protecting the paint job with saran wrap and masking tape and of course plugging all tank orifices. By the way I tried to dissolve pieces of liner with methaline chloride parts cleaner, nasty stuff, had no effect on the liner flakes! MEK dissolved flakes like laquer thinner dissolves nail polish, almost instantly! I also tried the cheapo android borescope, too dark inside the tank to see much. Not much help really. I had a little trouble with the chain tangling around a steel tube inside the right-hand tank, otherwise the project went smoothly. My feeling is that possibly the factory applied the liner too thick, and/or the liner failed to stick to the new smooth steel, and/or the liner didn’t fully dry out. i blew air thru the tank with a computer fan for several days to dry the thin liner film I’d left in the tank. So far so good, nothing showing up in the new in-line filter I installed. Good luck. Squat
Hi,

were your liner flakes fine like sugar? what color were they?
 
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