Over heating damage

TCALZ06

Well-Known Member
Anyone damaged a engine from over heating?

I may have a rebuild in my future. I just called S&S and they say it's fairly easy to do sitting in traffic at a event

I have my bike at a shop now for some work and they say it is FUBAR
 

Eric

Banned
so what damage did it do?? how did you find it.. I got a oil temp gauge on mine. I keep a eye on it in traffic..
 

Escobar

Member
I overheated mine a bit not to long ago, melted my cam shaft sensor and damaged my head gasket. replaced them both and everything was fine. I'm curiouse to know what they said is wrong with yours. If anything you should be able to repair it yourself and save yourself a grand in lablor.
 

Eric

Banned
Do you have a remote oil temp guage?
on the hard tail the oil tank filler is visiable,, bdm has a temp dipstick.. you can lean over & look @ the oil temp in the tank..now on the mastiff I just bought you really cant tell.. I haven found a good way to install a temp gauge on it yet..that looks cool..
 

Moespeeds

Well-Known Member
I did a few years ago, got caught in a parade in Philly. Bike got so hot I toasted the oil and it started blowing thick blue smoke, like smokescreen type shit. I changed the oil to synthetic and put some amsoil additive in there, and added a flow-through temp gauge from CAS-4. A week later my cam sensor went but no other problems. When I took my engine apart last year it all looked good. To my knowledge, CAS-4 is the only flow through temp gauge out there.
 

TCALZ06

Well-Known Member
Mine never got so hot that it smoked. It was 3 years ago and it made a noise when I shut it off after being in Laughlin in the heavy traffic.

I'm being told new pistons, bored and rebuild. crank has .006 end play.
They are saying it looks like a piston tried to stick.

Motor seemed fine and used hardly any oil.


I only took it in to have new heads and a cam installed. I'm going up today to see for myself. I was surprised to say the least I'm at almost 18k on the engine
 

Escobar

Member
Get a second opinion if you dont have the means to check it out for yourself.
I'm guessing they'll have the cylinders apart and if that's really the case, you'll see scaring inside.
 

mobsta

Well-Known Member
S/S rebuilt my 107 from top to bottom,had a bent rod at 3500 miles,they replaced pistons,rods,rings,turned the crank and measured and replaced anything needed from top to bottom for 2500 bucks.just sayn:D
 

nine lives

Active Member
The Marlin Corporation makes a cylinder mount temperature gauge that measures head and oil temp via sending unit. Here's the link:Marlin Corporation

They make a nice billet single mount for a tem gauge and a dual mount for temp and oil.
 

Moespeeds

Well-Known Member
Sorry, the website was always crap but hell it's gotten even worse since I last visited. Check here...

Oil Temperature Gauge for Harley Davidson

Be advised, this thing will break in less than 2000 miles. The top of the gauge will break from the vibration and just spin while the needle stays stationary. The fix is to glob some black RTV around the underside of the thermometer. I went through 3 of them before I figured this out. It's been good ever since, I've got about 15k on it.
 
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nine lives

Active Member
I don't know about that thing, kind of looks like a cross between a turkey thermometer and a sink faucet knob.
 
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Moespeeds

Well-Known Member
That's about all it is, just an aluminum tube that the oil flows through, with a oil tank style thermometer stuck in the top, but it works, and it's the only flow through type that I've ever seen. Works just fine after you put some RTV under there.
 

TCALZ06

Well-Known Member
well I went and looked at it today. It wasn't pretty.

Rear piston sits noticeably in the rear of the cylinder. when both pistons are brought up they both can be moved back and forth in the cylinder and the rear piston can be moved at least 1/16th. They took the rear cylinder off and the scuffing was ugly on the back of the cylinder. Piston skirts are all scratched up. There are tiny specs of aluminum embedded into the piston skirts

Looks like it's a full rebuild and balance. Crank is being sent to dark horse.

Don't know what caused this but I can't imagine the cylinders were very good to begin with when you can move a piston like that.

I called S&S today and they said 3k for a rebuild and a good 2 months plus shipping.
I'm guessing I'll be down for 3 months
 

TCALZ06

Well-Known Member
I did have valve train noise but I think it always has. I did think it was getting a little worse. I have short pipes that are loud so that may have hidden the noise some

I talked with John Sachs today and he told me this was probably piston slap and a lot of people think it's valve train noise. When I switch to Amsoil and added the oil coolers the motor did quiet down but that was at 5k miles which was right after my Laughlin trip

This motor used hardly any oil and seemed to run fine. I would never have believed the damage if i hadn't seen it today. Hell I calculated my mileage on the way to this shop and it was 50mpg

I'm guessing the engine was overheated in laughlin 3 years ago but I don't think that explains cylinders loose as a $5 whore. This bike was never abused, no burn outs and oil changed regularly.

Both S&S and the shop that is doing the repair said it is very easy to over heat and damage one of these engines in traffic that isn't moving at a bike event.
I don't know that over heating is what caused this but the shop doing the rebuild thought so and said it looked like the rear cylinder tried to seize up.
 
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