Front Fork Stops

Energy One

Point08

Member
After distroying my pristine bike a few weeks ago I have been putting it back together and found that I can turn the stops in the neck allowing the bars to smack the tank.... Has anybody torn theirs down... I have taken it apart yet to see whats up in there...

Thanks Guys:flag:
 

Gas Man

Cool isn't cheap
Calendar Participant
Here's a pic of your lower tripple. You can see the internal fork stop plate. It is screwed in with a torx bit that I replaced with allens.



The tab that is on the bottom of the neck


And you can see the bdm internal stop setup on my accutronix tripples
 

Little-Boo

Well-Known Member
Troop Supporter
And I am asuming the lower triple tree is broken internally then...:bang:
I replaced my trees a couple of years ago and still have the stock ones complete with bearing and all. I would like to sell them for $100.00 plus shipping. If your interested let me know .

Carlos :whoop:
 

Relic

Active Member
I bought the bike for my wife (point 08's) and fixed the fork stop.

It was a DT frame so it had cups on the neck. I could see the cup would move & was pretty sure what the problem was. When I pulled it apart, there was no neck or tree damage. The only problem was it sheered the pin that holds the cup stationary (fork stop tab is part of the cup).

After talking to Daytec, I used a new cup and factory pin and added an additional pin to the top of the cup (drilled new cup and bike neck).

If you have the same problem, here are a few tips:

The cups are hardened. They will eat titanium bits etc. Use Carbide bits and it will make your life easier. Also, watch your drill angle when drilling the neck. Go about 3/8" up into the neck (no more). Use 3/16 roll pins and drive them in (tight fit). Trim the excess pin flush. Look at the factory pin for drilling location. Perfect location is if the race still exposes 1/2 of the pin (you want 1/2 under the race to make sure it stays in).

Hope this helps.
 
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