frayed wire in hand control

cayestas

Member
Calendar Participant
Hey folks I need some help. During my more than expected job changing my handle bars :roll: , I noticed on the right hand controls there are black wires that seem to conect to a resistor inside the controls. In looking at the wires I noticed that one of them is frayed and broken. These wires seem to plug into the control board and I believe these are the wires for the front brake sensor. My question is how the heck can I replace these wires? I would appreciate any help. Thanks. :2thumbs:
 

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Sailor

Member
Replace the cable for the right hand controls. Disconnect at the card and the JST connector under the gas tank.The cable cost me about $35 a year ago.
 

Raywood

The Pirate
Staff member
Calendar Participant
Troop Supporter
Hey folks I need some help. During my more than expected job changing my handle bars :roll: , I noticed on the right hand controls there are black wires that seem to conect to a resistor inside the controls. In looking at the wires I noticed that one of them is frayed and broken. These wires seem to plug into the control board and I believe these are the wires for the front brake sensor. My question is how the heck can I replace these wires? I would appreciate any help. Thanks. :2thumbs:
If you can't see any exposed wires then just tape it up with some electrical tape. That wire is your front brake senor. To replace it you will need to buy a new circuit board. Make sure you don't pinch that wire when you put it back together as I have before!

Also, looks like your grip is pretty dry. I keep mine greased for better smoother action meaning the exposed part of the grip/ferral retainer that fit's inside the controls. I'll bet you will feel a big difference if you put some grease on that thing and inside the grip also.

:cheers:
 

RRRUFF

Well-Known Member
Hey Ray, not to change the subject, but whats the best grease to use in the colder weather for this application?
 

Raywood

The Pirate
Staff member
Calendar Participant
Troop Supporter
Hey Ray, not to change the subject, but whats the best grease to use in the colder weather for this application?
Not an expert in grease but I just use some white litium grease I have for my bicycle. I use it inside the grip and on those ferrals and cables so there is no friction there.

:cheers:
 

LDO

The Cleaner
Troop Supporter
I use that stuff I got from the bicycle shop. Goes on like a liquid, dries to a powder type thing (no wetness). That way, no dirt is attracted to it.
 

RRRUFF

Well-Known Member
Thanks, gonna do a couple of Cruise-Mates Wednesday and was wondering because regular grease may get to sticky in the cold weather.
 
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