Backfires on deceleration...

Energy One

Whodathunk

Active Member
Just a reminder for all those folks (Including myself) who've changed their exhaust system, ended up with a backfire (popping) on deceleration, and had no luck curing the problem by jetting the carb or fixing exhaust leaks.
Don't forget to check the intake manifold gaskets!
My bike ran great and only on a rare occasion would it pop when backing down. I put a new set of pipes on (with far less back pressure) and the popping got bad. I did the usual, checked the exhaust flanges and pipe connections, when they were good I figured it was time to step up the jets. The bike ran better but it still didn't stop the popping on deceleration. Then I remembered a post on here talking about bad intake gaskets and how people were jetting to compensate for it rather searching for vacuum leaks.
Sure enough, I pulled the manifold off and both sides were bad. A couple new gaskets and I was able to step back on the jet size with no popping.

I forgot the who put up the original post, but whoever did, thank you!
 

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FrankBDPS

Well-Known Member
So we get a pic of a crappy gasket and not one of the new pipes? WTF? Nice catch on the intake problem.
 

Little-Boo

Well-Known Member
Troop Supporter
Yea that looks bad, for sure it was not properly installed in the first place with all the crap on the mounting flange.

The Rubber Seal is designed to works fine without all glue or crap on the manifold mounting flange.

Flanges are marked "F" for front cylinder head and "R" for rear cylinder head. Install the flat side of flange towards the intake. Coat the new beveled intake seal with a thin layer of grease and install the beveled edge towards the flange. Nothing else should go on the seal or flange. When you are done positioning the manifold parallel to the heads torque to 16 ft Lb and your done.

Carlos :2thumbs:
 

BadDawg Bill

Well-Known Member
Yep, backfire (popping) on deceleration is caused by the extra gas being ignited in the pipes. You need extra air to have this happen.
 

Whodathunk

Active Member
Another thought, I think the reason most of us don't think about the intakes is the failure rate is so minimal on cars? I'm an old gear head, (426 Wedge era OLD, anyone remember those?) and the failure rate was so seldom, you just don't think about replacing the intake gaskets unless you're changing manifolds or doing a valve job? Once in a great while I'd find a bad one doing a tune-up but they were rare, even then they were generally caused by bad machining or poor castings?
Evidently the Big Twins are more susceptible to failure?
Thanks again for teaching an old dog some new tricks....
 
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