2003 Big Dog Chopper

Energy One
Wondering if anyone has or had a problem with Vibration? And if rubber mounts would help? Ridding speed of 55 to 60 is pretty calm anything above gets a vibration through the handlebars. Bad enough mirrors can't be used. Not sure if its coming from the motor? Not with the tires or alignment? Last, is it a characteristic of the Chopper?
 

HMAN

I just like my Freedom
Supporting Member
I just replaced the bushings on the 04 Chop. I understand exactly what ur saying....above 2500 rpm they go nutz. The Pitbull used to be really bad until I put some handlebar dampners in and they made quite a difference. As I cant find the manufacturer anymore, I may resort to making a set? If I remember right, Mr Wright did a "how to" on making them?
 

Mickmorris

Well Known Member
Supporting Member
Wondering if anyone has or had a problem with Vibration? And if rubber mounts would help? Ridding speed of 55 to 60 is pretty calm anything above gets a vibration through the handlebars. Bad enough mirrors can't be used. Not sure if its coming from the motor? Not with the tires or alignment? Last, is it a characteristic of the Chopper?
Motor mounts are good? Tires balanced? That is definitely not characteristic of a chopper. I can run 80 smooth as a babies ass on both my BigDogs
 
I just replaced the bushings on the 04 Chop. I understand exactly what ur saying....above 2500 rpm they go nutz. The Pitbull used to be really bad until I put some handlebar dampners in and they made quite a difference. As I cant find the manufacturer anymore, I may resort to making a set? If I remember right, Mr Wright did a "how to" on making them?
Thanks! I'm going to start detailing to fine-tune it!
 

Mr. Wright

Knows some things
Supporting Member
 

mleach72

Well-Known Member
You may want to check to see if someone replaced the original rubber handlebar bushings with polyurethane bushings. They help to stiffen up the handlebar, but the negative effect is you get more vibration.
 
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