Departure Bike Works cured electrical problem

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SF180A

Guest
Many of you know I recently had issues when my speedo/tach/tail lights and plate light go out.

After going through several local bike shops and ass pain in the Virginia Beach area to include having a Bayside Harley mechanic (friend of a friend) stop by and take a look at my electrical problem my 03 Mastiff was having, it was determined by more then one mechanic that it was an EHC related problem. I was at wits end and about to order a WP unit from Jake (one of the good guys). I even went so far to haul my dog down to a bike shop in Moyock NC, as I was told they had the best electrician around and he could fix anything. So after two weeks of sitting in a Bubbas shop listening to him make excuses of why he didn't have time to work on my bike, and that I had to buy my own parts for him to fix the bike, I decide to try one more time and go outside the local area for help.

I contacted Lee at Departure Bike Works, Richmond VA and explained him my problem. When I asked if they knew much about Big Dog electrical systems, he laughed and said they have been in business for over 40 years fixing screw ups from other bike shops and they were an authorize Big Dog service center.

Long story short, I dropped the bike off Saturday and got a call early this afternoon telling me my bike was ready for pickup. When I asked what was fixed, thinking they had to replace the EHC and how much I owed. Ernie the mechanic that worked on the bike said it was a broken tail light wire, and was an easy and cheap repair.

Fibersnake, you and some others were right in that it was a short and not the EHC :2thumbs:

Lesson learned; I will drive the extra miles knowing there is a competent shop to work on my Dog.
Oh and the cause for the wire breaking I believe was (my fault and not the EHC going bad). In my haste to sample some wine, I took the Dog off roading on a short cut through a Knotts Island Winery two weeks ago. Apparently in my running the Big Dog like a trail bike compressed the suspension enough to rub the wires inside the fender causing the short.

All is well and I am back on the road

SF180A
:cheers:
 

RubWhore

Asshole Extraordinaire
See it haint always the EHC wire plus is a great device but if you look at the number of falures versus the one that work and why the ones that fail failed I think the percentage of bad stuff wood be alot lower my bike wood change from high to low beam when I gassed on it and cause I red so much I was redey to chunk the EHC I all most made the plunge but after a hole lot of careful investigatin and a lot of studyin I figured out it was the pc bored in the left hand controlso I changed it and now it works just fine
 
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SF180A

Guest
Good point RubWhore,

I think the more I read about problems with the EHC, the more I thought the EHC had to be the problem. Guess I will have to spend my money on some other mod or a few cold ones now. :up:

SF180A
:cheers:

See it haint always the EHC wire plus is a great device but if you look at the number of falures versus the one that work and why the ones that fail failed I think the percentage of bad stuff wood be alot lower my bike wood change from high to low beam when I gassed on it and cause I red so much I was redey to chunk the EHC I all most made the plunge but after a hole lot of careful investigatin and a lot of studyin I figured out it was the pc bored in the left hand controlso I changed it and now it works just fine
 

thexaulted

Member
Amusing I had a very similar situation with my 03 Chopper! Broken tail light wire and it was broken inside of the plastic wrap! They couldn't figure it out to save their lives and naturally said it was the "EHC" Finally after trying different EHC's somehow they figured it was the wire! Don't tell me it was your left one, lol!
 
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SF180A

Guest
I will talk more with the shop when I pick it up Wednesday. I wonder if there is a design flaw with the wire routing under the fender if the tire can hit it? I also wonder how many others have had this problem?


Amusing I had a very similar situation with my 03 Chopper! Broken tail light wire and it was broken inside of the plastic wrap! They couldn't figure it out to save their lives and naturally said it was the "EHC" Finally after trying different EHC's somehow they figured it was the wire! Don't tell me it was your left one, lol!
 

Chris04Masitff

Well-Known Member
Calendar Participant
Ive known Ernie for 22 years. Great guy. Lee and those guys do a damn good job. Glad they got u fixed up.:2thumbs:
 
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SF180A

Guest
Thanks Chris,

Wish I found them earlier. I will be talking with Lee about a winter project. They have a nice old police bike for sale with 10,000 miles on the clock I have my eye on. :up:

Ive known Ernie for 22 years. Great guy. Lee and those guys do a damn good job. Glad they got u fixed up.:2thumbs:
 

scubaman15

Well-Known Member
They have been around for YEARS...... good folks ,so I'm told ...Ive been it there to buy parts but never had them wrench on any of my scoots ! The same people have owned this shop for what seems like my whole life .. Last time was there I bought brake pads at VAST expense $$$$$ but I still like going there , its a Richmond Land Mark and I hope they continue to survive:2thumbs:
 

Chris04Masitff

Well-Known Member
Calendar Participant
Thanks Chris,

Wish I found them earlier. I will be talking with Lee about a winter project. They have a nice old police bike for sale with 10,000 miles on the clock I have my eye on. :up:
ive seen that bike.... nice.
 

TCALZ06

Well-Known Member
Many of you know I recently had issues when my speedo/tach/tail lights and plate light go out.

long story short, I dropped the bike off Saturday and got a call early this afternoon telling me my bike was ready for pickup. When I asked what was fixed, thinking they had to replace the EHC and how much I owed. Ernie the mechanic that worked on the bike said it was a broken tail light wire, and was an easy and cheap repair.


So the broken tail light wire fixed your tac problem and plate light? was your speedo not working too?
 
S

SF180A

Guest
Yes, it appeared that the broken tail light wire was also connected to the Speedo and Tach. Once Ernie fixed the broken wire, the Tach, Speedo and tail lights all came back to life.

I wonder how many other old dogs may have had this problem and not the EHC. After a closer look inside the rear fender you can see the wire is close to the tire and if you compress the suspension hard (hit a bump or have a fat lady on board the tire could hit the wire. This could be a design flaw as Departure said to bring it back and they will re-route the wire.

Also the rear wheel is off set to the left a bit, something else pointed out that when corrected may give more room to the tail light wires. Also, the 03 Mastiff fenders are fiberglass and not steel.

I hope this helps.


Ride safe,
SF180A
:cheers:


Many of you know I recently had issues when my speedo/tach/tail lights and plate light go out.

long story short, I dropped the bike off Saturday and got a call early this afternoon telling me my bike was ready for pickup. When I asked what was fixed, thinking they had to replace the EHC and how much I owed. Ernie the mechanic that worked on the bike said it was a broken tail light wire, and was an easy and cheap repair.


So the broken tail light wire fixed your tac problem and plate light? was your speedo not working too?
 
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