http://www.bigdogbiker.com/forums/general/11259-phil-ross-man-behind-modern-belt-drive.htmlhey ray,when you say their replacement are you talking about supermax having replacements?if so do they match the big dog pulleys?thanks
Thanks man!Yes a service manual will help, available through BDM direct and some dealers.
But you don't have one so here we go,
1) lift bike, rear tire off ground
2) remove axle covers. loosen axle nut (just snug so you can still adjust)
3) Rotate tire in the "forward" direction watching the belt tracking within the rear pulley.
4) Adjust tracking of belt to center of pulley while rotating in the forward direction only. Bikes don't have reverse, and the belt will track differently in that direction.
5) Adjust belt deflection to approximately 1/2" up and down of belt centered between front and rear pulleys (edit: Ooops I forgot, deflection measured @ 20 lbs of pressure. Sorry). Not much less, and "NO" more than an 1/2" but definitely "NOT TIGHT" with 0 deflection!
6) Once both requirements are achieved tighten and torque rear axle nut to 45 lbs.
7) Re-check alignment & belt deflection. If incorrect, start over and correct adjustments.
8) When proper alignment & belt deflection are achieved and axle nut is torqued properly. Remove axle adjuster Allen screws, loc-tite, and reinstall. Then reinstall axle covers.
9) Then if you wish to add "Multi Teflon", "Tri-Flow", "Lubri-Bond"..ect. Go ahead, clean up excess, let it dry, ride on!
Wha-La :2thumbs:
I'll follow this procedure this weekend and see if I can get it perfect. I'm sure I'm going to replace the pulley(or do the insert) and belt at some point but not untill winter downtime.COOL! I'm going to hold off on the alignment until it starts sqeeking again just to see how many miles it lasts and let everyone know. This is encouraging!2004BC mine has been cherping for ever and I used the teflon spray from Lowes about 500miles ago and mine has not started again yet.Will let every one know how many miles I get out of it.I sprayed both pulleys and belt down good, and let dry over night.

I talked to a company about doing this for me earlier in the year and it is extremely costly. Not only that, the coating will wear off at some ppoint and you will be right back where you started.drove 50miles to get the teflon spray.i only brushed it on the outer edge of the belt and let dry 24 hrs.after approx 150 mile squeak is coming back.i have aligned the back wheel many times,tracking good.will get rear pulley teflon coated this winter.spraying the whole belt surface doesnt seem like a could idea or does it.
This is part of my weekly routine, it's just automatic.2) Slightly - The periodic addition of an added "dry film lubricant".

"DIDO" :2thumbs:This is part of my weekly routine, it's just automatic.![]()
![]()
Thanks again for the information! Much appreciated!Just to give you guys an idea here what I'm talking about. It may not mean much too some of you, but here it goes. The following has been experienced with my personal bike and along with customers bikes as well, complaining of the same problem "BELT NOISE".
The squeaking sound you can hear comes from many different causation's.
Belt chaffing against the pulley (Misalignment) - Check Pulley Torque & Align Rear Tire.
Belt Deflection too loose - Adjust Belt Tension.
*Even a belt that is too tight makes noise (a kind of slight growling, not to mention it adds a "lot of stress" to the bearings, and increasing the risk of bearing failure!) - Adjust Belt Tension.
*Even loose motor mounts (Top Mount Especially), can make a "chirping" sound when engaging and disengaging the throttle, even ever so slightly. - Check Mounts for correct Torque.
There are Pro's and Con's with everything. This is also the case between the "chain drive" and "belt drive". Mostly all belt drive pulleys come manufactured with some type of a final "dry film lubricant" coating on them, to minimize the chaffing effects caused by the belt drive itself. This coating is impregnated into the metal and is much heavier that you or I can apply, it's baked on. But even these coatings wear off during use over a period of time. That's why you see the experimentation use of many different materials for a coating. After any pulley has worn off it's coating, it's almost impossible to stop any noise created between the belt and the pulley.
In cases even when properly aligned, where the pulley has worn to the point of making noise. The only options are: Temp. & Quick Fix is the use of "dry film lubricants". But this is short lived, and must be repeated periodically.
Permanent Fix (until worn out again): To re-ring pulley or totally replace with new.
Please understand that two thing can prolong the life of a pulley.
1) Mostly - Constant proper "belt" alignment.
2) Slightly - The periodic addition of an added "dry film lubricant".
The second is "NOT" a "cure all" for the inevitable whatsoever! But the addition of these products, "on scheduled regimented intervals" has shown to gradually extent the life of the pulleys over time. It also known to reduce what's as "belt chirping" as well.
Just my thoughts here.
So, I spray mine down weekly just like I check the battery lugs, tire pressure, exhaust studs and many other things. Just preventive maintenance.ok i will be stupid and ask this question again.someone said they spayed the teflon allover their pulleys and the belt.the question is,shouldnt it just be used on the rubbing edge?

Not yet. Been on vacation/work for the last 2 weeks and won't be back in NY until the weekend. Then I will be adding some 100 miles at a shot as I ride it to work and back. I'll definitely keep you posted!:up:BC, any update on the squeaking?
