I think it's time to replace the EHC

DrRx

2007 Bulldog/2009 K-9
How much does that cost? I'm having some weird issues as well
Yep that's your ehc for you. No here is the kicker half of the time it's in the ehc and half the time it's in the wiring harness. With axles you only get the ehc. With DOCs you get a ehc and a wire harness made specifically for your bike , year model and plugin play to fit into whatever ehc system your bike currently has. It usually take a couple of weeks to hand make your specific harness. You also get a new ceramic headlight plug and harness. And an battery system charging option, which I highly recommend. I got that and it told me my VR was starting to go out way before it did and fried anything. So you can get a good half system that is quick to put in or you can get a great full system and not have to worry about the ehc and any part of the harness in the future. Ppl report harness problems seams like as much as actual ehc problems. So do it all and not have to worry about any part of it or do half of it and hope the other half holds up. Me personally only want to have to fuck with it once and done.


DrRx- "DOC"
2007 bulldog/2009 K-9
 
i have a 2008 EFI Mastiff. I've had some electrical gremlins from the day I bought it nearly 5 years ago. Had the bike looked at multiple times and the problem has never been diagnosed properly. The main issue I have is that occasionally when I turn the bike on the fuel pump will not energize. The bike will crank but not start. When it starts and I ride it, it will run great for a few miles then the engine light will blink on and the engine will stumble. If I'm on the gas I can keep it running. If I'm decelerating, it will likely die and then I have the starting issue. It seems after the bike cools down it will start properly.

The starting issue was intermittent. It might have happened 4 or five times a year the first 3 years, but would always start after I went through a bunch of diagnostics and maybe replaced a part. The engine light issue started a couple years ago, but was intermittent. My mechanic couldn't find it and suggested it was time to replace the EHC. The following has been done with no success.

1. Grounds inspected, cleaned and re tightened multiple times. Each time thinking this was the solution.
2. Relays replaced. Again thinking I fixed the issue. I have a bag of 10 and have replaced and likely thrown away 3 or 4 good ones that I was convinced had fixed the issue.
3. I've replaced the ignition switch. I now just switch between the 2 for fun so I can show my wife that I can fix the bike in 20 minutes!
4. I've replaced the circuit breaker so I can show the wife I can't fix the bike it 20 minutes, but that switching back to the original does!

I'm finally at the point I'm ready to buy a replacement EHC.

My options are:
1. Just buy another EHC from Curtis
2. Buy an RIP gen 2 kit.
3. Buy a DOC ESC kit.

I'm leaning towards option 3. DOC has helped me over the last couple years to try and diagnose this problem.

Thoughts or advice?
So what happens if you spend 600.00 replacing the EHC and it has nothing to do with the problem??? to me its not ehc related due to your symptoms. I don't know allot about the fuel injected systems but IMHO your issue does not point to the EHC.. Why not send it out to get tested first. Recommend curtis at wild steed work..
from their you can rule that out and may save yourself 600.00 plus any additional cost to fix another problem.. that is where I would start.
 

DrRx

2007 Bulldog/2009 K-9
So what happens if you spend 600.00 replacing the EHC and it has nothing to do with the problem??? to me its not ehc related due to your symptoms. I don't know allot about the fuel injected systems but IMHO your issue does not point to the EHC.. Why not send it out to get tested first. Recommend curtis at wild steed work..
from their you can rule that out and may save yourself 600.00 plus any additional cost to fix another problem.. that is where I would start.
Very true. If your going that direction have harness checked second.


DrRx- "DOC"
2007 bulldog/2009 K-9
 
one of The reasons I don't think its a EHC issue is due to the fact when you crack the throttle it and it keeps running to me that seem like a fuel injection/fuel issue.
 

DrRx

2007 Bulldog/2009 K-9
Could it be a bad map in the vfi? When I first got mine it would run fine then out of the blue not want to start unless I kept on the throttle or it would not hold sitting idle. Then it would go away and then come back. Fixed it when I put an unlocked vfi and a good map now runs like a charm. I'm just throwing it out there you guys know way more than i do about our beloved DOGS.


DrRx- "DOC"
2007 bulldog/2009 K-9
 

BWG56

Guru
You could send the EHC to Slick117, he can check it out also for free, just pay the shipping to and from:old2:
 

BWG56

Guru
You could send them a text also, and they will get back with ya:old2:
I spoke with Donna last night and I think they will be there today. Best to send her a text and she usually gets right back. They must be busy .
:agree: With :whore::oldhardlaugh:all kidding aside it seems easier to text and when she returns the text if you really need to speak with her that is the time to call she will answer
Well I guess we agree on texting :oldlaugh:
 

Tdubb

Active Member
Let me add a couple more points of information.

1. My mechanic hooked up to the EFI controller and could not find any stored faults. DOC told me that what I was experiencing was "limp home" mode when the engine light would flicker. Once my mechanic had the bike for 4 weeks he could not duplicate my problem. He cleaned and replace the small wire ground - he felt it was suspect. I rode it for the entire summer with no issue. Yet it returned that fall (2015).
2. I've replaced the fuel pump, but for another issue.
3. The singular issue is no power to the fuel injectors intermittently while riding. If the bike dies then when I hit run the fuel pump will not energize until the bike sits for awhile. Maybe cooling down is the issue, but I've been successful starting the bike after only a minute or two as well.
4. Every component in the fuel pump circuitry has been replaced and the issue has occurred with both old and new components - except item 5 below.
5. The only components that remain are: the EHC, the S&S EFI controller, the wire harness and the hand control switch.
6. I don't really suspect the hand control since it only provides the initial on signal and that signal is then held on by the EHC. I seem to drop power when I'm riding - momentarily and it sends the bike into limp mode for about 1 second or less.
7. That leaves the EHC, the S&S EFI controller and the wire harness. I'm certainly concerned that it may be the S&S EFI controller. However I can't say I've ever seen a post where someone had to replace it.

I'm basically resigned to giving into the "EHC is junk" mindset and going for the DOC ESC replacement. I haven't been able to ride the bike since October 2015. I've been distracted by a job change, a move, new house and finally (thanks to the wife) a new beautiful Road Glide last spring. So I'm riding, but missing the dog badly.

Looks like I'll buy the DOC ESC later this month
 
Let me add a couple more points of information.

1. My mechanic hooked up to the EFI controller and could not find any stored faults. DOC told me that what I was experiencing was "limp home" mode when the engine light would flicker. Once my mechanic had the bike for 4 weeks he could not duplicate my problem. He cleaned and replace the small wire ground - he felt it was suspect. I rode it for the entire summer with no issue. Yet it returned that fall (2015).
2. I've replaced the fuel pump, but for another issue.
3. The singular issue is no power to the fuel injectors intermittently while riding. If the bike dies then when I hit run the fuel pump will not energize until the bike sits for awhile. Maybe cooling down is the issue, but I've been successful starting the bike after only a minute or two as well.
4. Every component in the fuel pump circuitry has been replaced and the issue has occurred with both old and new components - except item 5 below.
5. The only components that remain are: the EHC, the S&S EFI controller, the wire harness and the hand control switch.
6. I don't really suspect the hand control since it only provides the initial on signal and that signal is then held on by the EHC. I seem to drop power when I'm riding - momentarily and it sends the bike into limp mode for about 1 second or less.
7. That leaves the EHC, the S&S EFI controller and the wire harness. I'm certainly concerned that it may be the S&S EFI controller. However I can't say I've ever seen a post where someone had to replace it.

I'm basically resigned to giving into the "EHC is junk" mindset and going for the DOC ESC replacement. I haven't been able to ride the bike since October 2015. I've been distracted by a job change, a move, new house and finally (thanks to the wife) a new beautiful Road Glide last spring. So I'm riding, but missing the dog badly.

Looks like I'll buy the DOC ESC later this month
Your choice in the matter and probably not a bad move.
Its sounds like you have been pretty thorough with the troubleshooting, I still think I would send it out to get it tested to Eliminate or identify what the problem is.
Just my 2 cents
 

Th3InfamousI

Administrator
Staff member
I'd say wiring harness but it sounds like you don't touch anything and it fires up after just staring at it for a bit?

I also am a prominent supporterer of just replacing the EHC for good measure when folks can. Some have had luck with them most have not and it's a very simple 6pack project. And I don't know about you but as far as luck goes I need all the help I can get!


Sent from my 2PS64 using Tapatalk
 

Tdubb

Active Member
I'd say wiring harness but it sounds like you don't touch anything and it fires up after just staring at it for a bit?



Sent from my 2PS64 using Tapatalk
Yep, staring at it seems to work well. It's also been helpful to replace a component or change back to an old suspect component, but I've found it's easier to just stare at it.
 

Th3InfamousI

Administrator
Staff member
Yep, staring at it seems to work well. It's also been helpful to replace a component or change back to an old suspect component, but I've found it's easier to just stare at it.
I'd say if you stare at it and it works thats an EHC.

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Tdubb

Active Member
My best story for this problem is as follows:
Decided to go meet a friend for a day of riding. Got 4 or 5 miles from the house and the bike dies when I pull up to a stop sign. Bike won't restart. Fuel pump won't energize. Call my buddy and he shows about 20 minutes later. Bike still won't start. I call my wife and she comes and gets me. We drive to uhaul and get a trailer. We return and I can't get the bike on the trailer because the frame drags. So I'm pissed and decide to try and start it. It fires right up and my wife follows me home.
 

Th3InfamousI

Administrator
Staff member
My best story for this problem is as follows:
Decided to go meet a friend for a day of riding. Got 4 or 5 miles from the house and the bike dies when I pull up to a stop sign. Bike won't restart. Fuel pump won't energize. Call my buddy and he shows about 20 minutes later. Bike still won't start. I call my wife and she comes and gets me. We drive to uhaul and get a trailer. We return and I can't get the bike on the trailer because the frame drags. So I'm pissed and decide to try and start it. It fires right up and my wife follows me home.
Yea EHC...and that's a bummer story.

Uhaul box truck you need a long ramp or a little hill even with that low deck height

Sent from my 2PS64 using Tapatalk
 
i have a 2008 EFI Mastiff. I've had some electrical gremlins from the day I bought it nearly 5 years ago. Had the bike looked at multiple times and the problem has never been diagnosed properly. The main issue I have is that occasionally when I turn the bike on the fuel pump will not energize. The bike will crank but not start. When it starts and I ride it, it will run great for a few miles then the engine light will blink on and the engine will stumble. If I'm on the gas I can keep it running. If I'm decelerating, it will likely die and then I have the starting issue. It seems after the bike cools down it will start properly.

The starting issue was intermittent. It might have happened 4 or five times a year the first 3 years, but would always start after I went through a bunch of diagnostics and maybe replaced a part. The engine light issue started a couple years ago, but was intermittent. My mechanic couldn't find it and suggested it was time to replace the EHC. The following has been done with no success.

1. Grounds inspected, cleaned and re tightened multiple times. Each time thinking this was the solution.
2. Relays replaced. Again thinking I fixed the issue. I have a bag of 10 and have replaced and likely thrown away 3 or 4 good ones that I was convinced had fixed the issue.
3. I've replaced the ignition switch. I now just switch between the 2 for fun so I can show my wife that I can fix the bike in 20 minutes!
4. I've replaced the circuit breaker so I can show the wife I can't fix the bike it 20 minutes, but that switching back to the original does!

I'm finally at the point I'm ready to buy a replacement EHC.

My options are:
1. Just buy another EHC from Curtis
2. Buy an RIP gen 2 kit.
3. Buy a DOC ESC kit.

I'm leaning towards option 3. DOC has helped me over the last couple years to try and diagnose this problem.

Thoughts or advice?
After re reading your post I am wondering if there is a issue with your cam sensor, ignition module.
 

DrRx

2007 Bulldog/2009 K-9
How would either of those two components cause the fuel pump to not energize when I hit the run button?
I'm thinking seriously since it's efi, correct, your problem is in your efi unit. Or harness between esc and efi units. Guys correct my if I'm wrong but there is no ignition module and all pumps and spark are controlled by the s&s efi module. Now you may have some electrical issues between the esc and efi connections cause the esc runs the start button then sends signal to vfi to run the pump then vfi primes the pump. I think that is how it works!


DrRx- "DOC"
2007 bulldog/2009 K-9
 

DrRx

2007 Bulldog/2009 K-9
So, lol back to my original post DOC's esc will solve your problem because it comes with complete wire harness and set up for efi if requested. Axels does not come with wire harness. And wire plus isn't made for efi , it can do it but it sucks I had one and yanked it. Replaced by DOC's


DrRx- "DOC"
2007 bulldog/2009 K-9
 

Tdubb

Active Member
I'm thinking seriously since it's efi, correct, your problem is in your efi unit. Or harness between esc and efi units. Guys correct my if I'm wrong but there is no ignition module and all pumps and spark are controlled by the s&s efi module. Now you may have some electrical issues between the esc and efi connections cause the esc runs the start button then sends signal to vfi to run the pump then vfi primes the pump. I think that is how it works!


DrRx- "DOC"
2007 bulldog/2009 K-9
If I understand it correctly, the EHC provides relay power to the fuel pump through the EFI. The wiring diagram appears that it's just pass through. The EFI regulates the amount of fuel via the injectors. Since I don't get the pump to energize I'm assuming it's the EHC. The intermittent stumbling of the engine has never been caught by a computer hooked up to the bike. So I can only assume. But since I have the starting issue immediately after the engine stumbling issue, I'm assuming the power to the fuel pump is cutting in and out for a 1/2 second or so.
 
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