This might be a very dumb question so take it easy on me. I've been out of the loop for a while and it appears that BDM is no more? But I stumbled across a 2010 recall for 2004 bikes and electrical issues and was wondering if there is a way to get this done. If not does anyone know what the corrective action was for this recall? perhaps I can take care of this myself.
Below is a link to the recall - Recall ID #66846 - ELECTRICAL SYSTEM
2004 Big Dog Chopper ELECTRICAL SYSTEM Motorcycle Recall at Motorcyclist Magazine
thanks in adance for your help
I never found out what they did for this recall but it did impact my ridged. I took zip ties and wrapped them around the harness and EHC. It worked, had it for a few months than replaced with the wp for peace of mind.
My
2004 Big Dog Chopper was affected by this. I recieved a Recall Letter...

Prior to that I went through 2 bad EHC's; one under warranty and the second slowly died over 3 months and I replaced it at my cost with the Wire Plus Kit that I installed.:argue:
Headlight Connecter:
in the bucket burned a little; so they replaced that under warranty early on before the Recall. I got some things covered under warranty but when Big Dog was announced Bankrupt -- I knew I was on my own, as we all are on this Forum...
EHC Connector:
First day on a "burn-out" the seat knocked the EHC connector off!
Figured out the double zip-loc-tie thing with the mechanic. I reversed the metal seat bracket and made a new one so it acts like a hook and the seat now comes off moving it an inch forward instead of pulling back. Still do an occasional "burn-out" and don't loose the seat or stall (electricaly) anymore -- but did bust the clutch basket rivets... (after Big Dog Bankruptcy) so stopped the burn-outs...
IMHO the corrective action on your 2004 is to trash the EHC -- IT WILL GO BAD!, that is a certainty!
Check your headlight connector if it is burned at all -- Replace
Of course all at your own expense...:roll:
I'm in the same boat too...:roll:
but we love our bikes! --don't we?!:lol:
PS:I remember Recalls/warranty issues on the front fork dust cover & o-rings; front brake reservoir & gasket; handlebar mounting bushings; air filter element; kickstand bolt & spring; got all that replaced free; and I am probably forgetting a few...