battery help

Alicat

Hanging out
Ok, I had to buy a new battery a couple of weeks ago. The new battery terminal work loose every couple of hundred miles.. What can I use to keep them tight without killing the amount of power coming through the terminal?
Al
 

Oscar Maldonado

Guru
Calendar Participant
Loose as in how? I added 2 locking washers on mine, Had that problem when I first got the bike. No more problems since.
 

kickstart

Well-Known Member
There is also a torque spec for the terminals in the hand book, I believe it is 60"lbs but check before tightening.
 

Alicat

Hanging out
Thanks guys, but as I'm traveling it's hard to order things to be delivered.
Also the terminals have lock washers on them and the bolts still seem to work loose after a couple hundred miles.
Al
 

Raywood

The Pirate
Staff member
Calendar Participant
Troop Supporter
Thanks guys, but as I'm traveling it's hard to order things to be delivered.
Also the terminals have lock washers on them and the bolts still seem to work loose after a couple hundred miles.
Al
Al, a 10mm wrench is your best friend. I check mine weekly. You HAVE to do it with all the electrical problems these bikes seem to have i.e. battery, starter, EHC or whatever. You have to have that full charge.

Another thought is;
Are your terminals on top of the battery or on the side? BDM says not to use the side terminals but I have found and experience :eek: broken terminals from the top mounted wires due to the seat pressing down on them. Up and down over and over will break the copper terminals eventually.
My dealer set them up for me on the side of the battery and no more problems cept for coming loose.

Later,
Ray
 

Alicat

Hanging out
Thanks Ray, they are on the side and ves I even went and bought another metric wench set just so I can have a 10mm wrench to carry around.
Just wonderied if I should try locktight or something like that.
Thx,
Al
 

chacha

Chaff Your EHC!!
Calendar Participant
Al;

NO LOCTITE! I do use syth conductive grease and split washers (ya, someone's gonna whine about the split washers, but I like having positive presure on the bolt). I still get some movement after a few hundred miles, but like Ray says, they just gotta be checked every so often.
 

Gas Man

Cool isn't cheap
Calendar Participant
Could you also maybe drill the backside of the terminal and get a longer bolt.. then put a nylon nut on it? A crazy idea I know... but I also know Al don't like to mess with crap.

I also use side mounts...
 

BBChopper

Supports 2 Disabled Vets
Troop Supporter
Could you also maybe drill the backside of the terminal and get a longer bolt.. then put a nylon nut on it? A crazy idea I know... but I also know Al don't like to mess with crap.

I also use side mounts...
Thats sounds like a good idea or just double nut!! You jam lock with the second nut.
:2thumbs:

Al you need to come over one weekend and we will go over the bike front to back in my shop. Did you get the clutch adjusted yet??
 
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kickstart

Well-Known Member
Thanks guys, but as I'm traveling it's hard to order things to be delivered.
Also the terminals have lock washers on them and the bolts still seem to work loose after a couple hundred miles.
Al

You can get them at Home Depot, I just referenced the site for your viewing enjoyment. :)
 
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