Another Clutch Cable Failure

Fibersnake

Banjo Playing PsychoBilly
BigBlueDog

Good to hear that Barnet stands by their product and that they took care of you. In my case it was wear and the end coming off. Not a problem, it happens from time to time. Hope to have the new one possibly by tommorow or early next week and go from there.
 

Gas Man

Cool isn't cheap
Calendar Participant
BBD... That is great to hear... but I would still just order another... put their repaired one o the shelf for a back up.
 

JerryC

Active Member
Well it was my time today. While riding back from work, I had the clutch cable break right as I was getting off the Interestate to fill up. What a bitch and was still 35 miles from the house.

Manage to get it home using the old roll and shift methods, but still not too fun while trying to roll in Interstate traffic. Worse when having to make stops and slow down on the last country roads to the house.

Well will replace and check everything over, but just a little frustrated since it went. To make matters worse, I have been keeping it greased and adjusted and have had no issues with drive line. Oh well another hundred dollars to get back on the road to enjoy the miles and smiles.

Some days I is best to jsut sit home!!!!
For those of us who have not yet experienced the joy of a broken clutch cable, what is the "roll and shift" method? It may be wise to know how to do that, as well as keep a spare. Please share.
 

MARV

Well-Known Member
basically just shifting without the clutch. if you get caught at a light, just start rolling it then pop into first. a bit ugly but will get you home.
 

Gas Man

Cool isn't cheap
Calendar Participant
Yeah you can find nuetral when rollin... but its getting back to first is what sucks.
 

Sparks

Chopper Junkie!
Yeah you can find nuetral when rollin... but its getting back to first is what sucks.
If there wasn't so much juice needed to crank these bikes you could just shut it off at lights and fire it in first chug into life. I've done it both on bikes and in cars but it would kill the battery on a dog pretty quick.
 

Chopper Dave

SIICK!!!
Fiber that is EXACTLY why about a month ago I ordered a new one. Got it in the garage... if these were HD it wouldn't be a big deal everybody would have one on the shelf... but being custom I got one in the garage.
damn....maybe I should order one too...huh Gas....:D
 

Fibersnake

Banjo Playing PsychoBilly
I've already had one transmission replaced. I think I will just stop and get the trailer.
Not a bad idea and it will always be a judgment call, however some may not have a trailer near by or at hand. In my case, the bike has never seen a trailer and doubt it will. Still roll and shift is not something I would recommend unless you have to. If not careful and you get to heavy footed, the tranny can take some real abuse for sure.

Had it all apart today and it appears that there is no damage or any problems with the gear set, clutch or anything else other than the cable itself and it did break right at the end ferrel on the clutch side.

Hopefully there is nothing hidden to bother me down the road.

Will offer a bit of advice, if you get a cable that breaks while out on the road and are not close to an easy pick up, if the cable breaks at the grip end, many times you can strip it out and use a pair of vice grips or even wrap a end piece around the reamining and still shift to get you home. Not pretty but can be done. At the lower end, not as easy, but after looking at mine close today, I do think I can buy a cable ferrel with a set screw that would work for that end in an emergency. Will research and see if I can find such and then put one in the tool bag in case it every occurs in the future.
 

BubbleHead

Big Dog Biker test account
BBD... That is great to hear... but I would still just order another... put their repaired one o the shelf for a back up.

Gas I'm having a new one put on by Blackdog. They told me I could keep the old one so that is the one i'm sending to Barnett. As you suggested , I'm keeping the repaired/replaced one from Barnett as a spare.
 
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