2002 prosport starter solenoid

Howdy. I need to rebuild my solenoid but don't know what kit to order. Or where to get it. Can anybody help? Oh..and Happy New Year!

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Well, as it turned out my solenoid trigger wires were broken. And i had to wire wrap and solder them. Now it works. I installed the starter ok, i think, but the real long bolt that goes in the primary side doesn't want to tighten. It gets kinda snug, but just keeps turning..can anyone tell me what I've done wrong?

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Th3InfamousI

Administrator
Staff member
Well, as it turned out my solenoid trigger wires were broken. And i had to wire wrap and solder them. Now it works. I installed the starter ok, i think, but the real long bolt that goes in the primary side doesn't want to tighten. It gets kinda snug, but just keeps turning..can anyone tell me what I've done wrong?

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The jackshaft bolt? Is that what your referring to?

It's been a while since I had that one apart I forget the torque spec on it. Search the forums for manuals and take a look at the 04 manual



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Yep, that's the one. I think the torque is something like 7-9 ft-lbs. But mine just keeps turning!

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Sorry. Didn't mean to leave you hanging like that. Apparently when i removed the starter the coupler fell off out of sight. Pretty dumb..yeah, i know. All i can say is that it's my first electric start bike.

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